Optical inspection method and apparatus

• US 5,353,112 A
• Filed: 06/15/1992
• Issued: 10/04/1994
• Est. Priority Date: 01/25/1990
• Status: Expired due to Fees

• Current Assignee: Gersan Establishment
• Original Assignee: Gersan Establishment
• Inventors: Smith, Martin P.
• Primary Examiner(s): Rosenberger, Richard A.
• Assistant Examiner(s): Pham, Hoa Q.
• Application Number:
  US07/859,497
• Time in Patent Office: 841 Days
• Field of Search: 356/244, 356/246, 356/243, 356/237, 356/36-38, 356/445, 356/446, 356/375, 356/440, 250/252.1 A, 250/304, 250/561, 250/576
• US Class Current: 356/244
• CPC Class Codes: G01N 1/286 involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising microtomes G01N1/06; pulverising in general B02C; mixing in general B01F
• CPC Class Codes: G01N 2021/4769 Fluid samples, e.g. slurries, granulates; Compressible powdery of fibrous samples
• CPC Class Codes: G01N 21/4738 Diffuse reflection precedence is given to G01N21/55 - G01N21/57 if specular component is taken into consideration, e.g. also for testing fluids, fibrous materials
• CPC Class Codes: G01N 2203/0085 Compressibility

Abstract

Apparatus for optical inspection of particulate material such as diamond abrasive comprises a body (1), an open sample container (25) which can rise and fall in the body, a reference member (71) above the container, mounted in a removable compaction head (9) of which the height relative to the body is fixed, and an optical inspection head (11) mountable on the body in place of composition head. The container is raised into contact with the reference member so that the surface of the sample is levelled and placed at a predetermined height. The compaction head is then removed and replaced by the optical inspection head. Consequently, the sample surface is always presented to the optical inspection head in a predetermined relationship and in particular at a predetermined height.

Claims

1. A method of preparing a sample of particulate material comprising the steps of placing said material in an open container, providing a reference surface at a predetermined position, moving said container thereby bringing an exposed surface of said particulate material therein into intimate contact with said reference surface, holding said container in the position thus defined, and removing said reference surface, thereby presenting said sample with an exposed surface which is substantially even and located at a predetermined position defined by said reference surface and optically inspecting said exposed surface of said particulate material disposed at said position by optical inspection means disposed in predetermined manner relative to said position.

2. The method as claimed in claim 1, wherein said particulate material is urged against said reference surface thereby compacting said particulate material.

3. Apparatus for the optical inspection of particulate material, comprising a support, an open sample container mounted for movement in height relative to said support, a reference member having an undersurface placed at a predetermined height relative to the support and such that a sample of particulate material previously placed in said container can be raised into contact with said undersurface, and means for holding said container in a position defined by such contact said reference member being moveable away from said container at said position to permit subsequent optical inspection of an exposed surface of the sample at said position.

4. Apparatus as claimed in claim 3, further including means for urging said container towards said reference member, for compacting said sample against said undersurface.

5. Apparatus as claimed in claim 4 in which said container has an internal bottom surface profiled to provide between it and said undersurface a pressure distribution adapted for levelling the upper surface of said sample.

6. Apparatus as claimed in claim 3, 4 or 5 in which the reference member is rotatable about a vertical axis for levelling the surface of the sample.

7. Apparatus as claimed in claim 6 further including optical inspection means disposed or disposable at a predetermined height relative to said position for inspecting said sample surface after removal of said reference number.

8. Apparatus as claimed in claim 3, 4, or 5 further including optical inspection means disposed or disposable at a predetermined height relative to said position for inspecting the sample surface after removal of said reference member.

9. Apparatus as claimed in claim 8 in which said reference member is mounted on a carrier which is removable from said support, said carrier and support being provided with cooperating locating means such that when the carrier is located on the support the reference member has its undersurface at a predetermined level, said apparatus further including a second carrier similarly disposable removably on said support and carrying optical inspection means arranged to inspect the sample surface when the second carrier is disposed on said support, whereby the sample surface is always presented to said optical inspection means in a predetermined relationship determined by said reference member.

10. An optical inspection apparatus for particulate material, comprising a body, a container movably supported in said body for containing a sample of said material, a reference member having a reference and compaction surface on its underside and locatable above said container with said surface at a predetermined position, and means for moving said container containing said sample towards said member when the latter is so located, thereby urging said sample against said reference surface, and means for holding said container in the thus-defined position when said member is removed, so as to leave a compacted and even sample surface exposed for optical inspection.

11. An optical inspection apparatus as claimed in claim 10, wherein said container is removably supported on a platform which has its lower portion in the form of a plunger slidably received in a vertical hole in said body.

12. An optical inspection apparatus as claimed in claim 11, wherein said platform is urged upwards by a spring acting between said plunger and a part of said body.

13. An optical inspection apparatus as claimed in claim 12, wherein the upward motion of the platform is subject to mechanical damping.

14. An optical inspection apparatus as claimed in any one of claims 10 to 13, wherein said container has a circular opening and a lower portion of said member providing said surface is circular and is arranged to close said container when said container is moved towards said member.

15. An optical inspection apparatus as claimed in claim 14, wherein said lower portion of said member providing said surface is rotatable about an axis perpendicular to said surface.

16. An optical inspection apparatus as claimed in claim 14 wherein the base of said container is shaped to provide an appropriate pressure profile within said sample when the latter is compacted so as to ensure an even sample surface.

17. An optical inspection apparatus as claimed in any one of claims 10, 11, 12 or 13, wherein the base of said container is shaped to provide an appropriate pressure profile within said sample when the latter is compacted so as to ensure an even sample surface.