Implantable mesh prosthesis and method for repairing muscle or tissue wall defects

• US 5,356,432 A
• Filed: 02/05/1993
• Issued: 10/18/1994
• Est. Priority Date: 02/05/1993
• Status: Expired due to Term

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Rutkow, Ira M., Robbins, Alan W.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): PREBILIC, PAUL B
• Application Number:
  US08/014,343
• Time in Patent Office: 620 Days
• Field of Search: 623/1, 623/11, 623/13, 606/1, 606/151, 606/200, 606/213, 606/215, 600/37
• US Class Current: 623/23.72
• CPC Class Codes: A61B 17/0057 Implements for plugging an opening in the wall of a hollow or tubular organ, e.g. for sealing a vessel puncture or closing a cardiac septal defect sutures A61B17/04; closing rectum or urethra near body surface A61F2/0009
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2002/0068 having a special mesh pattern
• CPC Class Codes: A61F 2002/30205 conical
• CPC Class Codes: A61F 2230/0067 conical

Abstract

An implantable prosthesis including a conical mesh plug having a pleated surface which conforms to the contours of the defect being repaired. Mesh filler material positioned in the plug stiffens the implant when it is compressed within the defect.

Claims

1. An implantable prosthesis for repairing a tissue or muscle wall defect, comprising:

a flexible plug, formed of a surgical mesh fabric having openings therein for tissue ingrowth, and constructed and arranged to securely fit within and occlude the tissue or muscle wall defect wherein at least a portion of said flexible plug includes a pleated surface which allows radial into the defect without kinking or buckling so that said plug conforms to irregularities in the tissue or muscle wall defining the defect, said flexible plug being compressible radially upon insertion into the defect from a first configuration which is larger than the defect to a second configuration which closely approximates the shape of the defect.

2. The implantable prosthesis recited in claim 1 wherein said flexible plug includes a conical plug.

3. The implantable prosthesis recited in claim 1 wherein said entire plug is pleated.

4. The implantable prosthesis recited in claim 1 wherein said plug includes a closed rounded end, an open end and a cavity extending therebetween, and further includes a plurality of filler material positioned within said cavity and which stiffens said implantable prosthesis when said plug is compressed into said second configuration.

5. An implantable prosthesis for repairing a tissue or muscle wall defect, comprising:

a flexible plug, formed of a surgical mesh fabric having openings therein for tissue ingrowth, constructed and arranged to securely fit within and occlude the tissue or muscle wall defect, said plug being compressible radially upon insertion into the defect form a first configuration which is larger than the defect to a second configuration which closely approximates the shape of the defect, said plug having an open end and a cavity extending therefrom, wherein at least a portion of said flexible plug includes a pleated surface which is conformable to irregularities in the tissue or muscle wall defining the defect; and

a separate filler body, formed of an implantable material, which is positioned within said cavity and is movable relative to said plug, said separate filler body stiffening said implantable prosthesis when said plug is compressed into said second configuration.

6. The implantable prosthesis recited in claim 5 wherein said filler body is formed of a surgical mesh fabric having opening therein for tissue ingrowth.

7. The implantable prosthesis recited in claim 6 wherein said filler body includes a plurality of mesh petals.

8. The implantable prosthesis recited in claim 7 wherein said plurality of mesh petals spread outwardly towards said plug when said plug is in said first configuration.

9. The implantable prosthesis recited in claim 7 wherein said plurality of mesh petals have a common base.

10. The implantable prosthesis recited in claim 7 wherein said plurality of mesh petals lean against said plug when said plug is in said first configuration.

11. The implantable prosthesis recited in claim 5 wherein said filler body includes a plurality of upstanding mesh strips.

12. The implantable prosthesis recited in claim 11 wherein said flexible plug includes a closed end and said plurality of upstanding mesh strips are attached to said closed end and extend therefrom into said cavity and towards said open end.

13. An implantable prosthesis for repairing a tissue or muscle wall defect, comprising:

a flexible plug, formed of a surgical mesh fabric having openings therein for tissue ingrowth, which tapers outwardly from a closed end to a larger end and having a cavity which is defined therebetween, wherein at least a portion of said tapered plug includes a pleated surface which allows radial compression of said pleated portion of said plug upon insertion into the defect without kinking or buckling so that said plug conforms to irregularities in the tissue or muscle wall defining the defect, said flexible plug being compressible radially upon insertion into the defect from a first configuration which is larger than the defect to a second configuration which approximates the shape of the defect so that said plug securely fits therein and occludes the defect;

a first filler body formed of surgical mesh fabric having openings therein for tissue ingrowth, including a common base and a plurality of petals extending upwardly from said base and being spaced laterally thereabout, said base being supported by said plug so that said plurality of petals project into said cavity, whereby said plurality of petals stiffen said implantable prosthesis when said plug is compressed into said second configuration upon insertion into the defect.

14. The implantable prosthesis recited in claim 13 wherein said petals curve outwardly from said base.

15. The implantable prosthesis recited in claim 13 wherein said common base is attached to said closed end of said plug.

16. The implantable prosthesis recited in claim 13 further comprising a second filler body formed of surgical mesh fabric having openings therein for tissue ingrowth and having a plurality of laterally spaced petals that extend upwardly from a common base, said second filler body being positioned within said first filler body and being offset relative thereto, whereby said first and second filler bodies combine to stiffen said implantable prosthesis when said plug is radially compressed into said second configuration upon insertion into the defect.

17. The implantable prosthesis recited in claim 16 wherein said first and second filler bodies are offset by approximately forty-five degrees relative to one another.

18. An implantable prosthesis for repairing a tissue or muscle wall defect, comprising:

a conical plug, formed of a surgical mesh fabric having openings therein for tissue ingrowth, including an atraumatically configured end, a larger open end and a cavity extending therebetween, said conical plug constructed and arranged to securely fit within and occlude the tissue or muscle wall defect wherein at least a portion of said conical plug includes a pleated surface which allows radial compression of said pleated portion upon insertion of said plug into the defect without kinking or buckling so that said plug conforms to irregularities in the tissue or muscle wall defining the defect, said conical plug being radially compressible upon insertion into the defect from a first configuration which is larger than the defect into a second configuration which approximates the shape of the defect;

a plurality of petals, formed of a surgical mesh fabric having openings therein for tissue ingrowth, being positioned in said cavity and extending upwardly from said atraumatically configured end of said plug and being moveable relative to said plug, whereby said plurality of mesh petals stiffen said implantable prosthesis when said plug is compressed into said second configuration upon insertion into the defect.

19. An implantable prosthesis for repairing a tissue or muscle wall defect, comprising:

a hollow plug, formed of a surgical mesh fabric having openings therein for tissue ingrowth, constructed and arranged to securely fit within and occlude the tissue or muscle wall defect and which is radially compressible upon insertion into the defect from a first configuration which is larger than the defect into a second configuration which approximates the shape of the defect, wherein the surface of said hollow plug further includes means for conforming to irregularities in the tissue or muscle wall defining the defect.

20. An implantable prosthesis for repairing a tissue or muscle wall defect, comprising:

a hollow plug, formed of a surgical mesh fabric having openings therein for tissue ingrowth, constructed and arranged to securely fit within and occlude the tissue or muscle wall defect and which is radially compressible upon insertion into the defect from a first configuration which is larger than the defect into a second configuration which approximates the shape of the defect, the surface of said of hollow plug being conformable to irregularities in the tissue or muscle wall defining the defect.

21. A method of repairing a tissue or muscle wall defect, comprising:

providing an implantable prosthesis including a plug formed of a surgical mesh fabric which is compressible from a first configuration which is larger than the defect into a second configuration which approximates the shape of the defect so that the plug securely fits therein and occludes the defect, the plug including an inner filler body formed of spaced petals of a surgical mesh fabric which stiffen the implantable prosthesis when the plug is compressed into the second configuration;

placing the plug in the defect so that the plug compresses into the second configuration; and

detaching one or more petals from the inner filler body to vary the stiffness of the implantable prosthesis.

22. An implantable prosthesis for repairing a tissue or muscle wall defect, comprising:

a hollow conical plug formed of a surgical mesh fabric having openings therein for tissue ingrowth, constructed and arranged to securely fit within and occlude the tissue or muscle walk defect, at least a portion of said hollow conical plug including a plurality of longitudinal pleats which allow radial compression of said pleated portion upon insertion of said plug into the defect so that said pleated portion conforms to irregularities in the contour of the defect, said hollow conical plug being radially compressible from a first configuration which is larger than the defect into a second configuration which closely approximates the shape of the defect.

23. The implantable prosthesis recited in claim 22 wherein said longitudinal pleats have a corrugated configuration.

24. The implantable prosthesis recited in claim 23 wherein said corrugated pleats include alternating peaks and valleys and wherein said peaks are larger than said valleys.

25. The implantable prosthesis recited in claim 22 wherein said hollow plug includes an atraumatically configured end and an opposite end wherein said longitudinal pleats taper inwardly from said opposite end towards said atraumatically configured end.

26. An implantable prosthesis for repairing a tissue or muscle wall defect, comprising:

a single layer conical plug, formed from a surgical mesh fabric having openings therein for tissue ingrowth, including a closed end, a larger open end and a cavity extending therebetween and having a plurality of longitudinal pleats extending between said closed end and said larger open end which allows radial compression of said single layer conical plug upon insertion of said prosthesis into the defect so that said single layer conical plug conforms to irregularities in the contour of the defect without kinking or buckling, said single layer conical plug being radially compressible from a first configuration which is larger than the defect into a second configuration which closely approximates the shape of the defect.