Solar cell and method for its manufacture

• US 5,356,488 A
• Filed: 12/15/1992
• Issued: 10/18/1994
• Est. Priority Date: 12/27/1991
• Status: Expired due to Fees

• Current Assignee: Rudolf Hezel
• Original Assignee: Rudolf Hezel
• Inventors: Hezel, Rudolf
• Primary Examiner(s): Weisstuch, Aaron
• Application Number:
  US07/990,766
• Time in Patent Office: 672 Days
• Field of Search: 136/255, 136/256, 257/459
• US Class Current: 136/256
• CPC Class Codes: H01L 31/02168 the coatings being antireflective or having enhancing optical properties for the solar cells
• CPC Class Codes: H01L 31/022433 Particular geometry of the grid contacts
• CPC Class Codes: H01L 31/02363 of the semiconductor body itself, e.g. textured active layers
• CPC Class Codes: H01L 31/062 the potential barriers being only of the metal-insulator-semiconductor type
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

A solar cell (10) with at least one semiconductor substrate surface (12) is proposed, having elevated areas (24, 26, 28) on which are provided electrically conducting contacts (20) for conducting charge carriers, and which are covered at least between the electrically conducting contacts by a passivation material (16). In order to manufacture solar cells with high efficiency using simple technology, the semiconductor substrate surface is completely or largely completely covered by the passivation material after formation of the elevated areas. Passivation material and if necessary semiconductor material present on the elevated areas is then removed from them. The material forming the electrically conducting contacts is then disposed on areas of the elevations thereby exposed.

Claims

1. A solar cell comprising a semiconductor substrate in which charge carriers can be generated by incident radiation energy, said charge carriers being separable by an electrical field and then conductible via electrically conducting contacts, said solar cell comprising:

a. at least one semiconductor substrate surface having elevated areas with flanks,

b. electrically conducting contacts for conducting charge carriers on said semiconductor substrate surface,

c. a passivation layer comprising passivation material covering said semiconductor substrate at least in the area between said contacts, and

d. said elevated areas having regions from which said passivation layer and, optionally semiconductor material, has been removed, said electrically conducting contacts being disposed on said regions and extending over said passivation layer along said flanks,

there being a plateau-like area in said elevated areas, said flanks extending from said plateau-like areas, said semiconductor substrate material or a layer disposed thereon being provided in said plateau-like areas, and wherein said electrically conducting contacts extend over said plateau-like areas and along at least one flank extending therefrom.

2. A solar cell as set forth in claim 1 wherein said flanks of said elevated areas are formed concave at least in some areas.

3. A solar cell as set forth in claim 1 wherein the thickness of said contacts along exposed semiconductor material is less than along said flanks.

4. A solar cell according to claim 1 wherein said elevated areas are parallel or substantially parallel with each other.

5. A solar cell according to claim 4 in which said elevated areas are separated by flute-shaped grooves.

6. A solar cell according to claim 1 wherein said elevated areas comprise small surfaces on pyramids or truncated pyramids, cones or truncated cones, or columns projecting from the semiconductor substrate surface.

7. A solar cell according to claim 1 wherein said solar cell has on its front and back surfaces elevated areas or grooved areas which are parallel to one another, said back surface elevated areas or grooved areas having a different pattern from those on the front surface.

8. A solar cell as set forth in claim 7 in which said elevated areas or grooved areas of the opposite surfaces are substantially perpendicular to one another.

9. A solar cell according to claim 11 wherein said elevated areas and/or grooved areas between them are textured.

10. A solar cell as set forth in claim 1 wherein the spacing "a" between said elevated areas is 30 μ

m<

a<

2000 μ

m, and said elevated areas are strips.

11. A solar cell as set forth in claim 10 wherein the spacing "a" between said elevated areas is 50 μ

m<

a<

300 μ

m.

12. A solar cell according to claim 7 wherein there are flute-shaped grooved areas between said elevated areas, said flute-like grooved areas having a depth "t" of 25 μ

m<

t<

200 μ

m.

13. A solar cell according to claim 1 wherein the spacing "a" of said elevated areas in relation to the depth t of said grooved areas is 10>

a/t>

1.5.

14. A solar cell according to claim 1 wherein the semiconductor material is moncrystalline, polycrystalline or amorphous, and is an elemental or compound semiconductor.