Tapered tip ultrasonic aspiration method

• US 5,358,505 A
• Filed: 06/22/1993
• Issued: 10/25/1994
• Est. Priority Date: 05/29/1991
• Status: Expired due to Fees

• Current Assignee: Sonokinetics Group
• Original Assignee: Sonokinetics Group
• Inventors: Wuchinich, David G.
• Primary Examiner(s): Kamm, William E.
• Application Number:
  US08/081,580
• Time in Patent Office: 490 Days
• Field of Search: 606/46, 606/70, 606/92, 606/99, 604/22, 128/898, 128/24 AA
• US Class Current: 606/99
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 17/8847 for removing cement from a bone cavity using surgical bone chisels, drills, mills, rasps, reamers or scrapers A61B17/16; using laser A61B18/20; using ultrasonic surgical instruments A61N7/00
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means
• CPC Class Codes: A61F 2002/30065 thermoplastic, i.e. softening or fusing when heated, and hardening and becoming rigid again when cooled
• CPC Class Codes: A61F 2002/465 using heating means
• CPC Class Codes: A61F 2210/0071 thermoplastic
• CPC Class Codes: A61N 7/00 Ultrasound therapy lithotripsy A61B17/22, A61B17/225; massage using supersonic vibration A61H23/00 ; using ultrasound for introducing media into the body A61M37/0092

Abstract

A method for the melting and removal of thermoplastic prosthetic implant cement through the use of an aspirating ultrasonic surgical device is provided. The instrument defines a centrally located bore which expands in diameter from a surgical tip in the direction of aspirant flow for a length equal to at least 1/4 the wavelength corresponding to the resonant frequency of the device so as to prevent blockage by solidified cores of cement. Alternatively, the bore expands from a first uniform diameter extending from the tip end to a second uniform diameter. A compound taper at the tip end minimizes contact between the outer surface of the tube at the tip end. A novel transducer cooling system is provided by incorporating a thermally conductive, electrically insulating material between the piezoelectric crystal (which generates heat as a byproduct) and a hollow metal bolt which defines a central bore through which cooling irrigant flows to conductively remove heat generated by the crystal.

Claims

1. A method for removing thermoplastic prosthetic cement from bone comprising:

contacting thermoplastic prosthetic cement adherent to a bone surface with an aspirating ultrasonically vibrating surgical device, having a centrally located bore which extends throughout the length of said device;

vibrating said device to provide ultrasonic vibration of a sufficient amplitude and frequency to melt said cement while simultaneously irrigating said bone surface; and

aspirating said melted cement and irrigant through said bores of said device;

wherein the distal end of the bore expands in diameter in the direction of aspirant flow to facilitate removal of said melted cement and wherein removal of said irrigant cools heat generated by said device.

2. The method of claim 1 comprising providing said device with a surgical tip and an ultrasonic transducer and vibrating the surgical tip from 50 to 500 microns at a frequency of from 10 to 50 kHz.

3. The method of claim 1 wherein said bore is selected so as to expand in diameter in the direction of aspirant flow from about 1 to 1000 percent.

4. The method of claim 1 wherein said aspirating ultrasonically vibrating device contacts cement adherent to bone cavity surrounding an endoprosthesis so as to remove said endoprosthesis.

5. The method of claim 1 wherein said aspirating ultrasonically vibrating device contacts cement adherent to a bone cavity from which an endoprosthesis has been removed.

6. The method of claim 1 further comprising rotating said device to create a shearing force while said device is vibrating whereby the shearing force and said ultrasonic vibration may be simultaneously applied to said cement.

7. A method for removing thermoplastic prosthetic cement from bone comprising:

applying ultrasonic vibration to thermoplastic prosthetic cement adherent to a bone surface, wherein said vibration is of a sufficient amplitude and frequency to melt said cement;

simultaneously irrigating said bone surface; and

aspirating and removing said melted cement and irrigant.

8. The method of claim 7 wherein the ultrasonic vibration has a frequency of from 10 to 50 kHz.

9. The method of claim 8 further comprising rotating said device to create a shearing force while said device is vibrating whereby the shearing force and said ultrasonic vibration may be simultaneously applied to said cement.

10. The method of claim 7 wherein the aspirating of melted cement and irrigant is conducted through a bore located centrally throughout the length of a device;

wherein the distal end of the bore expands in diameter in the direction of aspirant flow to facilitate removal of said melted cement and wherein removal of said irrigant cools heat generated by said device.

12. The method of claim 7 wherein the thermoplastic prosthetic cement is cement adherent to a bone cavity from which an endoprosthesis has been removed.

11. The method of claim 71 wherein the thermoplastic prosthetic cement is cement adherent to bone cavity surrounding an endoprosthesis.