Solid inductor with vitreous diffused outer layer

• US 5,359,311 A
• Filed: 07/07/1992
• Issued: 10/25/1994
• Est. Priority Date: 07/08/1991
• Status: Expired due to Term

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: Takeuchi, Hiroyuki, Kawabata, Toshio, Nakamura, Kazutaka, Katsurada, Hisashi, Ushiro, Tomoaki
• Primary Examiner(s): Kozma, Thomas J.
• Application Number:
  US07/909,595
• Time in Patent Office: 840 Days
• Field of Search: 336/83, 336/200, 336/233, 336/221, 336/234, 336/175
• US Class Current: 336/83
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 2017/048 with encapsulating core, e.g. made of resin and magnetic powder
• CPC Class Codes: Y10T 29/4902 Electromagnet, transformer or inductor
• CPC Class Codes: Y10T 29/49076 From comminuted material

Abstract

In a solid inductor having an inner conductor formed by passing through a magnetic material, a vitreous diffused material is applied to the surface of the magnetic material, and the diffused material is diffused into the magnetic material by heat treatment, to form a diffusion layer exhibiting low permeability. The thickness of this diffusion layer is adjusted, thereby to make it possible to adjust the inductance value of the solid inductor as well as to improve resistance to humidity of the solid inductor.

Claims

1. A solid inductor comprising:

a magnetic material formed of a ceramic body obtained by laminating green sheets, followed by cofiring;

an inner conductor so provided as to pass through said magnetic material from one end to the other end;

a pair of outer electrodes provided in both ends of said magnetic material so as to be electrically connected to both ends of said inner conductor, respectively; and

a diffusion layer, which is formed by diffusion of a vitreous diffused material applied to the surface of said magnetic material into the magnetic material, exhibiting lower permeability than the magnetic material.

2. The solid inductor according to claim 1, wherein said magnetic material is ferrite.

3. The solid inductor according to claim 1, wherein said magnetic material is selected from the group consisting of Mn--Zn ferrite, Ni--Zn ferrite, and Cu--Zn ferrite.

4. The solid inductor according to claim 1, wherein said diffused material is borosilicate zinc glass.

5. The solid inductor according to claim 1, wherein said diffused material is lead borosilicate zinc glass.

6. The solid inductor according to claim 1, wherein said diffused material is lead borosilicate glass.

7. The solid inductor according to claim 1, wherein said diffused material is lead glass.

8. The solid inductor according to claim 1, wherein diffused material forming said diffusion layer is heat-treated material.

9. The solid inductor according to claim 8, wherein the heat-treating temperature for forming said heat-treated material is in the range of 600°

to 950°

C., and the heat-treating time is 20 minutes to 3 hours.

10. The solid inductor according to claim 1, wherein said inner conductor is linearly formed in the magnetic material.

11. The solid inductor according to claim 1, wherein said inner conductor forms a coil in the magnetic material.

12. The solid inductor according to claim 1, wherein said inner conductor is formed on a selected one of said green sheets which is laminated and cofired with others of said green sheets having no inner conductor thereon.

13. The solid inductor according to claim 12, wherein said inner conductor is also formed on a second selected one of said green sheets.