Backlighting system with a multi-reflection light injection system and using microprisms

• US 5,359,691 A
• Filed: 04/19/1993
• Issued: 10/25/1994
• Est. Priority Date: 10/08/1992
• Status: Expired due to Term

• Current Assignee: Brite-Line Technologies Incorporated
• Original Assignee: Brite-Line Technologies Incorporated
• Inventors: Zou, Han, Tai, Chen-Yu
• Primary Examiner(s): Ullah, Akm E.
• Application Number:
  US08/049,509
• Time in Patent Office: 554 Days
• Field of Search: 385/115-119, 385/900, 385/901, 362/32, 362/31, 362/26, 362/330, 362/806, 358/901
• US Class Current: 385/146
• CPC Class Codes: G02B 6/0001 specially adapted for lighting devices or systems lighting or signalling on vehicles using light guides B60Q1/00; lighting devices for vehicle dashboards B60Q3/10; lighting devices for vehicle interior using light guides B60Q3/62; lighting devices mounted on the vehicle rear part using light guides F21S43/235; measuring arrangements having light conducting pointers G01D13/265; illumination of liquid crystal displays G02F1/1336; illuminated signs G09F13/00
• CPC Class Codes: G02B 6/0016 Grooves, prisms, gratings, scattering particles or rough surfaces
• CPC Class Codes: G02B 6/002 by shaping at least a portion of the light guide, e.g. with collimating, focussing or diverging surfaces
• CPC Class Codes: G02B 6/0036 2-D arrangement of prisms, protrusions, indentations or roughened surfaces
• CPC Class Codes: G02B 6/0038 Linear indentations or grooves, e.g. arc-shaped grooves or meandering grooves, extending over the full length or width of the light guide
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer
• CPC Class Codes: G02B 6/0055 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0056 for producing polarisation effects, e.g. by a surface with polarizing properties or by an additional polarizing elements
• CPC Class Codes: G02B 6/0061 to provide homogeneous light output intensity
• CPC Class Codes: G02B 6/0068 Arrangements of plural sources, e.g. multi-colour light sources
• CPC Class Codes: G02B 6/0071 with elongated shape, e.g. tube
• CPC Class Codes: G02F 1/133536 Reflective polarizers G02F1/13362 takes precedence
• CPC Class Codes: G02F 1/13355 Polarising beam splitters [PBS]
• CPC Class Codes: G02F 1/133615 Edge-illuminating devices, i.e. illuminating from the side
• CPC Class Codes: G02F 1/13362 providing polarized light, e.g. by converting a polarisation component into another one

Abstract

An assembly for backlighting a liquid crystal flat panel display or other such arrangement requiring backlighting is disclosed herein. The assembly is composed of a multi-reflection light injection system, a light pipe and a set of specifically configured microprisms which, cooperating with the light pipe, provides an efficient backlighting technique with a controllable degree of collimation. The disclosed assembly may employ up to four light sources to give a brighter backlighting.

Claims

1. An assembly for backlighting a liquid crystal display, comprising:

(a) a backlighting light pipe having opposing top and bottom surfaces which define the thickness of the light pipe, opposing sides which define its width, and opposite ends which define its length;

(b) means for directing light into said light pipe and for causing it to move therethrough; and

(c) an arrangement of immediately adjacent pyramid microprisms in rows extending normal to the lengthwise axis of the light pipe from one side of said light pipe to its opposing side along the entire extent of and serving as the bottom surface of the light pipe, each of said pyramid microprisms having its vertex extending downward from a rectangular base so as to define from said vertex first and second pairs of opposing, upwardly angled light reflecting surface segments for reflecting light within said light pipe upwards through its top surface in a generally collimated manner.

2. An assembly according to claim 1 wherein said means for directing light into said light pipe includes first light source means for directing light into said light pipe from one end thereof and for causing the light to move toward the opposite end and second light source means for directing light into said light pipe from one side thereof and for causing the light to move toward the opposite side.

3. An assembly according to claim 2 wherein said opposite end and said opposite side of said light pipe include light reflecting end and side surfaces facing said one end and said one side, respectively, whereby light entering said light pipe from said one end is ultimately reflected upwards by said first pair of light reflecting surface segments and light entering said light pipe from said one side is ultimately reflected upwards by said second pair of light reflecting surface segments.

4. An assembly according to claim 3 wherein each of said light reflecting end and side surfaces is angled slightly downward.

5. As assembly according to claim 1 wherein the bases of said pyramid microprisms in a common plane parallel to the top surface of said light pipe with the base of any given pyramid microprism being spaced from the bases of the adjacent pyramid microprisms by means of upwardly facing horizontal light reflecting surface segments.

6. As assembly according to claim 2 wherein said first light source means includes first means for limiting the maximum angle at which light enters said light pipe in relation to the lengthwise axis of the light pipe and wherein said second light source means includes second means for limiting the maximum angle at which light enters said light pipe in relation to the widthwise axis of the light pipe.

7. An assembly according to claim 6 wherein each of said first and second light angle limiting means includes a light collimating light pipe having opposing top and bottom surfaces which define its thickness, opposing sides which define its width and opposing rearward and forward ends which define its length, each of said light collimating light pipes being disposed in end-to-end relationship with and directly adjacent to the light entering end or side of said back lighting light pipe, the top and bottom surfaces of each light collimating light pipe tapering outward away from one another from its rearward end to its forward end.

8. An assembly according to claim 7 wherein each of the top and bottom tapering surfaces of each of said light collimating light pipes includes two lengthwise segments thereof which taper outward at different angles from one another.

9. An assembly according to claim 7 wherein each of said light collimating light pipes is divided into a series of longitudinally extending, laterally adjacent light pipe sections which are optically isolated from one another.

10. An assembly for backlighting a liquid crystal display, comprising:

(a) a backlighting light pipe having opposing top and bottom surfaces which define the thickness of the light pipe, opposing sides which define its width, and opposite ends which define its length;

(b) an arrangement of light reflecting surfaces along the entire extent of and serving as the bottom surface of the light pipe for reflecting light within said light pipe upwards through its top surface in a generally collimated manner; and

(c) means for directing light into said light pipe from at least one end or one side thereof and for causing it to move from said one end or one side of the light pipe toward the opposite end or side thereof, said means for directing light into said light pipe including means for limiting the maximum angle at which light enters the light pipe in relation to the lengthwise and/or widthwise axis of the light pipe to an angle no greater than a predetermined angle, said light reflecting surfaces being configured such that the light entering said light pipe is reflected off the light reflecting surfaces toward the top surface of the light pipe at angles no greater than one-half said maximum angle with respect to lines normal to said top surface.

11. An assembly according to claim 10 wherein said light reflecting surfaces are defined by an arrangement of pyramid microprisms.

12. An assembly for backlighting a liquid crystal display, comprising:

(a) a backlighting light pipe having opposing top and bottom surfaces which define the thickness of the light pipe, opposing sides which define its width, and opposite ends which define its length;

(b) an arrangement of pyramid microprisms extending along the entire extent of and serving as the bottom surface of the light pipe for reflecting light within said light pipe upwards through its top surface in a generally collimated manner; and

(c) means for directing light into said light pipe from at least one end or side thereof and for causing it to move from said one end or side of the light pipe toward the opposite end or side thereof, said means for directing light into said light pipe including light control means for limiting the maximum angle at which light enters the light pipe in relation to the lengthwise axis of the light pipe.

13. A liquid crystal display assembly, comprising:

(a) a backlighting light pipe having opposing top and bottom surfaces and opposing sides and extending lengthwise between opposite ends;

(b) means for directing unpolarized light into said light pipe and for causing it to move from one end of the light pipe towards the opposite end thereof;

(c) an arrangement of pyramid microprisms serving as the bottom surface of the light pipe for reflecting light within said light pipe upwards through its top surface in a generally collimated manner;

(d) means for linearly polarizing in a given polarity direction the light directed out of said light pipe through the top surface thereof, said polarizing means including a polarization arrangement which cooperates with said arrangement of pyramid microprisms such that substantially all of the light directed out of said light pipe through the top surface thereof is linearly polarized in said given polarity direction, said polarizing means including a retroreflecting sheet polarizer containing a series of longitudinally extending, adjacent parallel triangle microprisms, said retroreflecting sheet polarizer being positionable in parallel relationship with and in front of the top surface of said light pipe such that said triangle microprisms extend in directions transverse but not perpendicular to the microprisms of said light pipe.

14. An assembly for backlighting a liquid crystal display, comprising:

(a) a backlighting light pipe having opposing top and bottom surfaces which define the thickness of the light pipe, opposing sides which define its width, and opposite ends which define its length;

(b) an arrangement of light reflecting surfaces extending along the entire extent of and serving as the bottom surface of the light pipe for reflecting light within said light pipe upwards through its top surface in a generally collimated manner; and

(c) means for directing light into said light pipe from at least one end or side thereof and for causing it to move from said one end or side of the light pipe toward the opposite end or side thereof, said means for directing light into said light pipe including light control means for limiting the maximum angle at which light enters the light pipe in relation to the lengthwise or widthwise axis of the light pipe, said light control means including a light collimating light pipe having opposing top and bottom surfaces which define its thickness, opposing sides which define its width, and opposite rearward and forward ends which define its length, said light collimating light pipe being disposed in end-to-end relationship directly adjacent to the light entering end or side of said back lighting light pipe, and said top and bottom surfaces of the light collimating light pipe tapering outward from its rearward end to its forward end.

15. An assembly according to claim 14 wherein each of the top and bottom tapering surfaces of said light collimating light pipes includes two lengthwise segments thereof which taper outward at different angles from one another.

16. An assembly according to claim 14 wherein said light collimating light pipe is divided into a series of longitudinally extending, laterally adjacent light collimating light pipe sections which are optically isolated from one another, and which include outwardly tapering top and bottom surfaces.

17. An assembly according to claim 16 wherein each of said light collimating light pipe sections includes opposite sides that taper outward from its rearward end to its forward end.

18. An assembly according to claim 17 wherein each of the tapering sides of each light collimating light pipe sections includes two lengthwise segments thereof which taper outwardly at different angles from one another.

19. An assembly according to claim 14 wherein the outwardly tapering top surface of said light collimating light pipe includes a forwardmost section that extends beyond the outwardly tapering bottom surface of the light collimating light pipe and forms part of the top surface of said backlighting light pipe.

20. An assembly for backlighting a liquid crystal display, comprising:

(a) a backlighting light pipe having opposing top and bottom surfaces which define the thickness of the light pipe, opposing sides which define its width, and opposite ends which define its length;

(b) light source means for directing light into said light pipe from one end or side thereof and for causing the light to move toward the opposite end or side, said light source means including means for limiting the maximum angle at which light enters said light pipe in relation to the lengthwise or widthwise axis of the light pipe, said light angle limiting means including light collimating light pipes, each having opposing top and bottom surfaces which define its thickness, opposing sides which define its width and opposing rearward and forward ends which define its length, said light collimating light pipes being disposed in end-to-end relationship with and directly adjacent to the light entering end or side of said back lighting light pipe, the top and bottom surfaces of each light collimating light pipe tapering outward away from one another from its rearward end to its forward end; and

(c) an arrangement of immediately adjacent light reflecting surfaces extending along the entire extent of and serving as the bottom surface of the light pipe for reflecting light within said light pipe upwards through its top surface in a generally collimated manner.

21. An assembly according to claim 20 wherein each of the top and bottom tapering surfaces of said light collimating light pipe includes two lengthwise segments thereof which taper outward at different angles from one another.

22. An assembly according to claim 20 wherein said light collimating light pipes have optical coatings and are optically isolated from one another.

23. An assembly for backlighting a liquid crystal display, comprising:

(a) a backlighting light pipe having opposing top and bottom surfaces and opposing sides and extending lengthwise between opposite ends;

(b) means for directing light into said light pipe and for causing it to move from one end of the light pipe towards the opposite end thereof; and

(c) an arrangement of microprisms extending the entire extent of and serving as the bottom surface of the light pipe, each of said microprisms defining opposing, upwardly angled light reflecting surface segments for reflecting light within said light pipe upwards through its top surface in a generally collimated manner, said microprisms being spaced predetermined but varying distances from one another so as to define correspondingly varying flat, upwardly facing light reflecting surface segments between adjacent microprisms.

24. An assembly according to claim 23 wherein said flat upwardly facing surface segments define acute angles with the top surface of said backlighting pipe.

25. An assembly according to claim 23 wherein certain ones of said upwardly angles light reflecting surface segments extend upwardly at angles different from other ones of said segments.

26. An assembly according to claim 23 wherein said microprisms are triangle microprisms.

27. An assembly according to claim 23 wherein said microprisms are pyramid microprisms.

28. An assembly for backlighting a liquid crystal display, comprising:

(a) a backlighting light pipe having opposing top and bottom surfaces which define the thickness of the light pipe, opposing sides which define its width, and opposite ends which define its length;

(b) means for directing light into said light pipe and for causing it to move therethrough; and

(c) an arrangement of immediately adjacent microprisms extending along the entire extent of and serving as the bottom surface of the light pipe, each of said microprisms extending downward to a bottom-most segment thereof in a direction away from the top surface of said backlighting light pipe so as to define from said bottom-most segment upwardly angled light reflecting surface segments for reflecting light within said light pipe upwards through its top surface in a generally collimated manner.

29. An assembly according to claim 28 wherein the bottom-most segment of each microprism is flat.

30. An assembly according to claim 28 wherein the bottom-most segment of each microprism is round.