Apparatus for producing an edible sandwich

• US 5,359,925 A
• Filed: 07/02/1993
• Issued: 11/01/1994
• Est. Priority Date: 10/01/1991
• Status: Expired due to Fees

• Current Assignee: Forker, Joel C.
• Original Assignee: Forker, Joel C.
• Inventors: Forker, Joel C.
• Primary Examiner(s): Simone, Timothy F.
• Application Number:
  US08/087,205
• Time in Patent Office: 487 Days
• Field of Search: 99/450.1, 99/450.2, 99/450.4, 99/450.5, 99/450.7, 99/450.8, 99/494, 99/532, 99/533, 426/281-283, 426/284, 426/92, 426/94, 426/143, 425/138, 425/130, 425/383
• US Class Current: 99/450.8
• CPC Class Codes: A21C 15/007 Apparatus for filling baked articles filling pieces of dough A21C9/06; filled bakery products A21D13/30, A21D13/80
• CPC Class Codes: A23P 20/25 Filling or stuffing cored food pieces, e.g. combined with coring or making cavities

Abstract

An apparatus for producing an edible sandwich having a cavity with uniform thickness of bread surrounding the cavity. Edible filler material is injected into the cavity that has a self-sealing entrance. The apparatus forms the sandwich by first making a keyhole shape slit in the bread casing. Then an expandable mandrel is inserted into the slit and expanded by filling it with air. As the mandrel expands, it compresses the bread in the casing to form a cavity having walls of substantially uniform thickness throughout. An edible filling is then inserted into this cavity via the slit previously formed.

Claims

1. An apparatus for making a fillable sandwich roll from a one piece pre-baked soft bread casing having two major faces, a soft core, a peripheral edge, said apparatus comprising:

a housing having a slot, said slot having upper and lower cam surfaces;

said housing also having a circular seat for holding said bread casing and having an integral key-hole shaped cam surface corresponding to the peripheral edge of said bread casing, said key-hole shaped cam surface located beneath said circular seat, with said key-hole shaped cam surface defining a cutting plane;

a first rigid member, having a knife end and a pivotal end, said first rigid member having a fixed circular knife blade wheel attached to the knife end, said knife blade wheel having a planar range of motion;

a second rigid member, having a handle end and a pivotal end, said first rigid member having a handle attached to the handle end;

a rod, rigidly aligning said first rigid member and said second rigid member together at their respective pivotal ends, said rod having upper and lower pin-type cam followers, said pin-type cam followers movably attaching said rigid members to said upper and lower cam surfaces in said slot;

a roller-type cam follower, attached to said second rigid member, and engaging said key-hole shaped cam surface, thereby limiting the range of motion of said circular knife blade wheel to said cutting plane such that when said handle is pulled, said circular knife blade cuts through a section of the peripheral edge of said casing and into the soft core to form a planar key-hole shaped slit within said casing, with said planar key-hole shaped slit interposed approximately equidistant from the two major faces of said casing;

an expandable mandrel, movably attached to said housing, said mandrel having a flat circular bladder, said bladder dimensioned to fit within the key-hole shaped slit within said casing;

means for pumping air, connected to said mandrel, for expanding said bladder to form a cavity of compressed soft core within said casing when said bladder is placed within said planar key-hole shaped slit, said cavity having a substantially uniform wall thickness and approximately centered between said two major faces within said casing, wherein a fillable sandwich roll is obtained that can be filled with an edible filling that is substantially uniformly surrounded by compressed soft core.

2. The apparatus of claim 1 further comprising funnel means for injecting an edible filling through the slitted section of the peripheral edge of said casing into the cavity within said casing.

3. The apparatus of claim 2, wherein said means for pumping air is a manually operated pump.

4. The apparatus of claim 3 further comprising a compressive cover attached to said housing for holding said casing to resist the compressive force exerted by said pumping means such that said bread casing is prevented from rupturing during the formation of the cavity within said casing.