Method of forming a scoliosis brace

• US 5,360,392 A
• Filed: 05/14/1993
• Issued: 11/01/1994
• Est. Priority Date: 05/14/1993
• Status: Expired due to Term

• Current Assignee: D. Barry Mccoy
• Original Assignee: Northeast Orthotics and Prosthetics
• Inventors: McCoy, D. Barry
• Primary Examiner(s): Crow, Stephen R.
• Assistant Examiner(s): FLANAGAN, BEVERLY MEINDL
• Application Number:
  US08/061,672
• Time in Patent Office: 536 Days
• Field of Search: 606/237, 606/238, 606/240, 606/241, 606/54, 606/60, 606/61, 602/6, 602/8, 602/19, 602/32, 602/33, 602/36, 128/845, 5/621, 5/632
• US Class Current: 602/6
• CPC Class Codes: A61F 5/02 Orthopaedic corsets arm-rests for use as writing aids B43L15/00

Abstract

An apparatus for forming a brace for a scoliosis patient includes a casting board for receiving a patient in a laying-down position and a plurality of pressure pads which are releaseably securable on the casting board for applying lateral pressure to the torso portion of the patient. The apparatus is operative in a method for forming a brace by first positioning the patient in a treatment position on the casting board in which the pressure pads are assembled with the patient to apply predetermined amounts of lateral pressure to precisely defined areas of the torso portion of the patient. The patient is then removed from the casting board, an uncured cast is assembled on the torso portion of the patient and the patient is repositioned in the same treatment position on the casting board while the cast is allowed to cure. The cast can then be used to form a scoliosis brace for the patient by conventional techniques.

Claims

1. A method of forming a brace for a scoliosis patient, the patient including a torso portion and a spine having a lateral scoliotic curve, the scoliotic cure having an apex and having opposite ends, said method comprising:

a. determining the location of the apex and ends of the scoliotic curve relative to the exterior of the torso portion of the patient;

b. positioning the patient in a laying-down treatment position on a casting board;

c. applying pressure to opposite sides of the torso portion of the patient utilizing at least three pressure pads, the pressure pads being positioned on the casting board in pressure applying positions in which the pressure pads are operative for applying desired amounts of pressure to the spine at substantially the ends and apex of the scoliotic curve in directions tending to straighten the scoliotic curve;

d. removing the patient from the casting board;

e. applying an uncured cast to the torso portion of the patient;

f. repositioning the patient in the treatment position on the casting board with the at least three pressure pads in the pressure applying positions thereof on the casting board;

g. allowing the uncured cast to cure;

h. removing the patient from the casting board;

i. removing the cast from said patient; and

j. forming the brace so that it has an internal configuration which corresponds substantially to that of the cast.

2. In the method of claim 1, at least one of the pressure pads including pressure sensing means, said step of applying pressure including determining the amount of pressure applied to the patient with the at least one pressure pad utilizing the pressure sensing means thereof to apply a desired amount of pressure to the spine.

3. In the method of claim 1, said step of applying pressure further comprising applying pressure to the apex of the scoliotic curve utilizing an adjustable pressure pad which is adjustable for applying variable amounts of pressure to the spine.

4. In the method of claim 2, said step of applying pressure further comprising applying pressure to the apex of the scoliotic curve utilizing an adjustable pressure pad which is adjustable for applying variable amounts of pressure to the spine.

5. In the method of claim 1, said step of determining the locations of the apex and ends of the scoliotic curve including taking an X-ray of the spine positioning the X-ray in substantially aligned relation to the patient and applying markings to the patient corresponding to the locations of the apex and ends of the scoliotic curve.

6. In the method of claim 1, pressure pads bring releasably securable at a plurality of predetermined positions on the casting board, said step of applying pressure comprising applying pressure utilizing at least three pressure pads, each of the pressure pads being positioned at one of the predetermined positions on the casting board which corresponds to the respective pressure applying position thereof, said step of repositioning the patient in the treatment position including repositioning the at least three pressure pads in the predetermined positions on the casting board which correspond to the respective pressure applying positions thereof.

7. In the method of claim 1, said step of forming the brace so that the brace has an internal configuration which corresponds substantially to the cast including forming a positive impression of the torso portion in the cast and forming the brace from the positive impression.

8. The method of claim 7 further comprising assembling a pressure sensing device in the brace at a location therein corresponding to the position of the pressure applied by one of the pressure pads to the patient.

9. A method of forming a cast for a brace for a scoliosis patient, the patient including a torso portion and a spine having a lateral scoliotic curve, the scoliotic curve having an apex and having opposite ends, said method comprising:

a. determining the locations of the apex and ends of the scoliotic curve relative to the exterior of the torso portion of the patient;

b. positioning the patient in a laying-down treatment position on a casting board;

c. applying pressure to opposite sides of the torso portion of the patient utilizing at least three pressure pads, the pressure pads being positioned on the casting board in pressure applying positions in which the pressure pads are operative for applying desired amounts of pressure to the spine at substantially the ends and apex of the scoliotic curve in directions tending to straighten the scoliotic curve;

d. removing the patient from the casting board;

e. applying an uncured cast to the torso portion of the patient;

f. repositioning the patient in the treatment position on the casting board with the at least three pressure pads in the pressure applying positions thereof on the casting board;

g. allowing the uncured cast to cure;

h. removing the patient from the casting board; and

i. removing the cast from the patient.

10. In the method of claim 9, at least one of the pressure pads including pressure sensing means, said step of applying pressure including determining the amount of pressure applied to the patient with the at least one pressure pad utilizing the pressure sensing means thereof to apply a desired amount of pressure to the spine.

11. In the method of claim 9, said step of applying pressure further comprising applying pressure to the apex of the scoliotic curve utilizing an adjustable pressure pad which is adjustable for applying variable amounts of pressure to the spine.

12. In the method of claim 10, said step of applying pressure further comprising applying pressure to the apex of the scoliotic curve utilizing an adjustable pressure pad which is adjustable for applying variable amounts of pressure to the spine.

13. In the method of claim 9, said step of determining the locations of the apex and ends of the scoliotic curve including taking an X-ray of the spine, positioning the X-ray in substantially aligned relation to the patient and applying markings to the patient corresponding to the locations of the apex and ends of the scoliotic curve.

14. In the method of claim 9, the pressure pads bring releasably securable at a plurality of predetermined positions on the casting boards, said step of applying pressure comprising applying pressure utilizing at least three pressure pads, each of the pressure pads being positioned at one of the predetermined positions on the casting board which corresponds to the respective pressure applying position thereof, said step of repositioning the patient in the treatment position including repositioning the at least three pressure pads in the predetermined positions on the casting board which correspond to the respective pressure applying positions thereof.

15. In the method of claim 9, said step of forming the brace so that the brace has an internal configuration which corresponds substantially to the cast including forming a positive impression of the torso portion in the cast and forming the brace from the positive impression.

16. The method of claim 15 further comprising assembling a pressure sensing device in the brace at a location therein corresponding to the position of the pressure applied by one of the pressure pads to the patient.