Needleless access device

• US 5,360,413 A
• Filed: 05/19/1993
• Issued: 11/01/1994
• Est. Priority Date: 12/06/1991
• Status: Expired due to Term

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Filtertek Inc. (Illinois Tool Works Inc.)
• Inventors: Leason, Michael H., Ruschke, Rick R., Davis, Ralph L.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): MCDERMOTT, CORRINE MARIE
• Application Number:
  US08/065,234
• Time in Patent Office: 531 Days
• Field of Search: 604/30, 604/33, 604/246-247, 604/249, 604/256, 137/843, 137/851-852, 137/854
• US Class Current: 604/249
• CPC Class Codes: A61M 2039/263 where the fluid space within the valve is decreasing upon disconnection
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24
• CPC Class Codes: Y10T 137/7879 Resilient material valve

Abstract

A needleless access device and method of using the device is disclosed. The needleless access device has a housing having an inlet opening and an outlet opening and a channel formed therethrough. Movably friction fitted in the channel adjacent the inlet opening is a piston. The piston is biased upwardly by a stretchable element. The stretchable element allows the top of the piston to be depressed by a syringe to a level adjacent internal flow channels to permit injection and aspiration of fluids through the device.

Claims

1. A needleless access device comprising:

a housing having an inlet opening, an outlet opening, and a channel therethrough;

a moveable piston inside said channel having a top surface and a bottom, the piston being adjacent said inlet opening and biased by a biasing member so that the top surface of the piston is normally generally flush with the inlet opening to facilitate aseptic treatment of the top surface of the piston, the piston comprising a wiper seal formed on a top section of said piston for sealing the inlet opening and wiping the surface of the channel surrounding the piston during actuation and release of the piston; and

a valve inside said housing comprising a valve member at the bottom of said piston and a valve seat, the valve member normally being biased against said valve seat by said biasing member.

2. The needleless access device of claim 1 wherein the biasing is provided by a stretchable member attached to the piston.

3. The needleless access device of claim 2 wherein said stretchable member has at least one fluid flow opening therethrough.

4. The needleless access device of claim 2 wherein said stretchable member is comprised of rubber.

5. The needleless access device of claim 2 wherein the housing comprises a cap and a body and wherein said stretchable member further comprises one or more ribs captured between said cap and said body to hold said stretchable member in position.

6. The needleless access device of claim 2 wherein the piston and the stretchable member are molded as a unitary member.

7. The needleless access device of claim 2 wherein the biasing is provided by a coil spring.

8. The needleless access device of claim 1 wherein the perimeter of the top surface of the piston is not inward of the inlet opening when the piston is in its biased position.

9. The needleless access device of claim 8 wherein the top surface of the piston extends outwardly of the inlet opening when the piston is in its biased position.

10. The needleless access device of claim 1 wherein said housing comprises a cap and said channel comprises a fluid passageway through said cap defined by a cap wall, the piston being located within said channel, and said cap includes at least one flow channel having an opening into the fluid passageway and formed in the side of the cap wall for allowing fluids injected through said inlet to flow around said piston when the piston is forced to a position just below the opening of said flow channel.

11. The needleless access device of claim 1 wherein said inlet opening and channel form a standard female luer.

12. The needleless access device of claim 1 comprising an additional inlet in fluid communication with said outlet.

13. The needleless access device of claim 1 wherein at least one of said inlet and said outlet comprises a tubing connection.

14. The needleless access device of claim 1 wherein the top surface of the piston is flush with the inlet opening when the piston is in its biased position.

15. The needleless access device of claim 1 wherein the biasing member comprises a stretched elastomeric element and the valve member comprises a portion of the elastomeric element.

16. The needleless access device of claim 1 wherein the biasing member comprises a coil spring and the valve member comprises a radially extending portion of the piston.

17. The needleless access device of claim 1 wherein the valve inside the housing has sufficient sealing force to prevent backflow.

18. A needleless access device comprising:

a) a housing having an inlet opening, an outlet opening and a channel therethrough;

b) a moveable piston having a top surface and a bottom, the piston being adjacent said inlet opening and biased so that the top surface of the piston is normally generally flush with or extends outwardly of the inlet opening; and

c) a center support pin in said piston and protruding out of the top of said piston for transmitting force applied at the top of the pin to the bottom of the piston.

19. The needleless access device of claim 18 wherein said center support pin has a contoured top surface shaped to prevent occlusion of a syringe tip during injection or aspiration of fluid through the device.

20. The needless access device of claim 18 having a gap at the top of the piston between the support pin and the inside of the piston.

21. The needleless access device of claim 18 wherein the center support pin is inserted-molded in said piston.

22. The needleless access device of claim 18 wherein the center support pin is glued into said piston.

23. A needleless access device comprising:

a) a housing having an inlet opening, an outlet opening, and a channel therethrough;

b) a moveable piston inside said channel and having a top surface, the piston being adjacent said inlet opening and biased so that the top surface of the piston is normally generally flush with or extends outwardly of the inlet opening to facilitate aseptic treatment of the top surface of the piston; and

c) a wiper seal formed on a top section of said piston for wiping the surface of the channel surrounding the piston during actuation and release of the piston.

24. The needleless access device of claim 23 wherein the wiper seal contacts the sides of said channel when the piston is fully actuated to keep said piston aligned within said channel.

25. A needleless access device comprising:

a) a housing having an inlet opening, an outlet opening, and a channel therethrough;

b) a moveable piston inside said channel having a top surface, the piston being adjacent said inlet opening and biased so that the top surface of the piston is normally generally flush with or extends outwardly of the inlet opening to facilitate aseptic treatment of the top surface of the piston, the piston comprising a wiper seal formed on a top section of said piston for sealing the inlet opening and wiping the surface of the channel surrounding the piston during actuation and release of the piston; and

c) a stretchable member attached to the piston to provide said biasing, the stretchable member having at least one fluid flow opening therethrough.

26. The needleless access device of claim 25 wherein said inlet opening and channel form a standard female luer.

27. A needleless access device comprising:

a) a housing comprising a cap, the housing having an inlet opening, an outlet opening, and a channel therethrough including a fluid passageway through said cap defined by a cap wall;

b) a moveable piston located within said channel having a top surface and a bottom, the piston being adjacent said inlet opening and biased so that the top surface of the piston is normally generally flush with or extends outwardly of the inlet opening to facilitate aseptic treatment of the top surface of the piston; and

c) the cap including at least one flow channel having an opening into the fluid passageway and formed in the side of the cap wall for allowing fluids injected through said inlet to flow around and past the bottom of said piston when the piston is forced to a position just below the opening of said flow channel.

28. A needleless access device comprising:

a) a housing comprising a cap, the housing having an inlet opening, an outlet opening, and a channel therethrough comprising a fluid passageway through said cap defined by a cap wall;

b) a moveable piston located within said fluid passageway and having a top surface, the piston being adjacent said inlet opening and biased by a biasing member so that the top surface of the piston is normally generally flush with or extends outwardly of the inlet opening to facilitate aseptic treatment of the top surface of the piston;

c) the channel also comprising at least one longitudinal flow channel formed in the side of said cap wall for bypassing said piston; and

d) a valve inside said housing for sealing said longitudinal flow channel to prevent backflow from said outlet to said inlet.

29. A needleless access device comprising:

a housing having an inlet opening, an outlet opening, and a channel therethrough, said housing comprising a cap and a body sealed together by a sonic weld;

a moveable piston having a top surface and a bottom, the piston being adjacent said inlet opening and biased by a biasing member so that the top surface of the piston is normally generally flush with the inlet opening to facilitate aseptic treatment of the top surface of the piston; and

a valve inside said housing comprising a valve member at the bottom of said piston and a valve seat, the valve member normally being biased against said valve seat by said biasing member.

30. A needleless access device comprising:

a housing comprising a cap having an inlet opening therein and a body having an outlet opening therein, the housing having a channel therethrough, the channel comprising a fluid passageway through said body;

a moveable piston having a top surface and a bottom, the piston being adjacent said inlet opening and biased by a stretchable biasing member attached to the piston so that the top surface of the piston is normally generally flush with the inlet opening to facilitate aseptic treatment of the top surface of the piston;

a valve inside said housing comprising a valve at the bottom of said piston and a valve seat, the valve member normally being biased against said valve seat by said biasing member,

said body fluid passageway comprising a contoured wall to prevent cutting or tearing the stretchable member during actuation of said piston.

31. A needleless access device comprising;

a cap having an inlet opening and a channel formed therein;

a piston movably friction fitted in said channel and being biased to seal said inlet opening;

a stretchable member connected said piston to provide said biasing; and

a body having an outlet opening formed therein, said body attached to said cap, said stretchable member having edges locked between said body and said cap.

32. The needleless access device of claim 31 wherein the cap further comprises one or more flow channels exposed when said piston is forced in said channel in a direction opposite said inlet opening.

33. A needleless access device comprising:

a) a cap having an inlet opening and a channel formed therein;

b) a piston movably friction fitted in said channel and being biased to seal said inlet opening, the piston having a top and bottom, being of a soft material and comprising an insert molded center core pin for providing rigidity to the piston;

c) a stretchable member connected to said piston to provide said biasing; and

d) a body having an outlet opening formed therein, said body attached to said cap, said stretchable member having edges locked between said body and said cap.

34. The needless access device of claim 33 wherein the top surface of the center support pin protrudes out of the top of the piston.

35. A needleless access device comprising:

a) a housing comprising a cap and a body, the housing having an inlet opening, an outlet opening, and a channel therethrough;

b) a moveable piston within said channel and biased toward said inlet opening; and

c) a stretchable member attached to the piston to provide said biasing, the stretchable member comprising one or more ribs captured between said cap and said body to hold said stretchable member in a biased position.

36. A method for operating a needleless access device comprising a moveable piston fitted in a cap having an inlet opening and channel formed therein for receiving a syringe, said cap including at least one flow channel having an entrance opening into said channel formed in the side wall of the cap, said piston comprising a wiper seal sealing said channel above the entrance opening to said flow channel and said piston being biased towards the inlet opening by a stretchable member;

comprising the step of;

inserting a syringe through said inlet opening and using the syringe to force said piston down said channel to a location where said wiper seal moves past said opening to said at least one flow channel to permit injection and aspiration of fluids through the device.

37. The method of claim 36 further comprising the step of withdrawing the syringe from said inlet opening to allow said stretchable member to contract and seal against said sap to prevent back flow, and to allow said wiper seal to slide along said channel and wipe said channel clean.

38. The method of claim 36 wherein the at least one flow channel is formed longitudinally in the cap wall.

39. The method of claim 36 wherein the inlet opening and channel form a standard female luer and the syringe comprises a standard male luer, and at the location where the wiper seal moves past said opening to at least one flow channel, the female and male luers mate to prevent fluid from flowing out of the inlet opening.