Dispenser

• US 5,361,963 A
• Filed: 09/24/1993
• Issued: 11/08/1994
• Est. Priority Date: 09/25/1992
• Status: Expired due to Fees

• Current Assignee: Inakatsu Kosan Ltd.
• Original Assignee: Tenryu Technics Company Limited
• Inventors: Tanaka, Hiromune, Ozawa, Kazushige
• Primary Examiner(s): Heinrich, Samuel M.
• Application Number:
  US08/126,320
• Time in Patent Office: 410 Days
• Field of Search: 228/41, 228/33, 228/8, 228/56.5, 228/102, 228/248.1, 118/256, 118/696, 118/700, 222/325, 222/420, 222/309, 222/386, 427/96
• US Class Current: 228/33
• CPC Class Codes: B05C 11/101 responsive to weight of a container for liquid or other fluent material; responsive to level of liquid or other fluent material in a container
• CPC Class Codes: B23K 3/0607 Solder feeding devices
• CPC Class Codes: H05K 13/0469 by applying a glue or viscous material
• CPC Class Codes: H05K 2203/0126 Dispenser, e.g. for solder paste, for supplying conductive paste for screen printing or for filling holes

Abstract

A dispenser for applying creamy solder onto a substrate, comprising: a syringe 1 storing therein creamy solder; a needle 2 fixed at the forward end of this syringe 1; and a driving mechanism 3 using a pulse-controlled stepping motor and an eccentrically rotating drive motion. The driving mechanism 3 comprises: a linear guide 10 for guiding a syringe holder which holds the syringe 1, a stepping motor 11, a crank 13 and a connecting rod 14 rotatably supported on the crank and the syringe holder. When, the stepping motor 11 is rotated by a predetermined angle, the crank 13 and the connecting rod 14 are eccentrically rotated in an interlocking relation to the rotation of this stepping motor, and the syringe 1 is upwardly and downwardly moved within a predetermined range through a syringe holder 9.

Claims

1. A dispenser for applying a material onto an article comprising:

a syringe containing the material to be applied;

a needle formed to have a predetermined inner diameter and provided at a forward end of the syringe, the material being applied from a forward end of the needle onto the article, and

a driving mechanism which comprises;

a linear guide for upwardly and downwardly guiding a syringe holder holding said syringe;

a stepping motor rotatable by a predetermined angle in response to a pulse signal from outside;

a crank eccentrically fixed to a rotary shaft of the stepping motor; and

a connecting rod rotatably supported at one end thereof on said syringe holder and rotatably supported at the other end thereof on said crank,

said crank and said connecting rod being eccentrically rotated in an interlocking relation to rotation of the stepping motor when the motor is rotated, and thereby said syringe being upwardly and downwardly moved within a predetermined range through said connecting rod and said syringe holder.

2. A dispenser as set forth in claim 1, wherein:

the pulse signal for driving the stepping motor is controlled and thereby a position of the forward end of the needle with respect to said article to which the material is applied is controlled to a predetermined length of stroke.

3. A dispenser as set forth in claim 1, wherein:

said dispenser comprises;

a plunger housed in said syringe in an upwardly and downwardly movable manner, for pushing out and discharging said material by a displacement of the plunger toward said needle;

an article to be detected, which is incorporated in the plunger; and

detecting means provided outside of said syringe, for detecting the means to be detected; and

changes in a level of the material remaining in the syringe are detected through detection of said means to be detected by said detecting means.

4. A dispenser as set forth in claim 1, wherein a plurality of said detecting means are arranged along an axial direction of said syringe, and discharging conditions of said material are controlled in accordance with states of detection by the plurality of detecting means.

5. A dispenser as set forth in claim 3, wherein said means to be detected is formed of a magnetic means incorporated in said plunger, and said detecting means are formed of magnetically inductive type sensors for detecting said magnetic means.

6. A dispenser as set forth in claim 5, wherein said detecting means comprise Hall elements.

7. A dispenser as set forth in claim 4, wherein, when said plunger is lowered to a position detected by a lowest detecting means among the plurality of detecting means, an alarm output is given.

8. A dispenser as set forth in claim 1, wherein said article to which the material is applied is a substrate mounted thereon with an electronic part, and the material is creamy solder.

9. A dispenser as set forth in claim 8, wherein, when said stepping motor is rotated by a first predetermined angle, a bottom end of the needle of said syringe is raised to a first position higher than an electronic part mounted on said substrate and having a first height, and, when said stepping motor is rotated by a second predetermined angle different from the first predetermined angle, the bottom end of the needle of said syringe is moved to a second position higher than an electronic part having a second height different from the first height.