Temperature control system having central control for thermostats

• US 5,361,982 A
• Filed: 07/12/1993
• Issued: 11/08/1994
• Est. Priority Date: 07/12/1993
• Status: Expired due to Fees

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Service Company
• Inventors: Madaus, Paul W., Liebl, Ronald J.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/090,405
• Time in Patent Office: 484 Days
• Field of Search: 236/51, 236/46 R, 236/47, 165/22, 165/12
• US Class Current: 236/46.00R
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

Disclosed herein is a temperature control system for multi-zone temperature control with setback control. The system includes a thermostat associated with each zone of a building, and a central control unit which communicates with each thermostat to send temperature setpoint values to each thermostat for the purpose of conserving energy and reducing energy consumption during certain times of the day. Each thermostat is associated with either a heating or cooling device, where setup temperature values are sent from the central control unit to the thermostats where cooling devices are used in place of heating devices. The thermostats are designed to operate as stand-alone units which control the temperature within a zone based upon a temperature setpoint stored at the unit. The temperature setpoint values are replaced by the higher or lower temperature setpoint values transmitted to the thermostats by the control units during setback or setup time periods. To avoid the requirement of installing communication wires between the central control unit and thermostat, each thermostat and the central control unit includes communications circuitry which allows the thermostats and control unit to communicate over the power conductors within the building.

Claims

1. A temperature control system for multiple zone temperature control in a building, where each zone is associated with at least one energy transferring unit, the system comprising:

a plurality of thermostats each coupled to a respective energy transferring unit, each thermostat including;

a zone temperature setpoint storage device,

a temperature sensor located in the respective zone and configured to produce a zone temperature signal representative of the temperature in the respective zone,

a thermostat communications interface,

a control signal output, and

a thermostat processor operatively coupled to the storage device, and the sensor, where the processor is configured to compare the value of the zone temperature signal with a zone temperature setpoint value stored in the storage device and output a control signal representative of the comparison, the control signal being output at the control signal output;

a plurality of control circuits each coupled between one of the control signal outputs and the respective energy transferring unit, and configured to control the state of the respective energy transferring unit based upon the respective control signal; and

a central control unit including;

a central storage device configured to store temperature setpoint values in reference to time values,

a user interface operatively coupled to the storage device and configured to permit a user to modify the temperature setpoint and time values,

a central control communications interface coupled to the thermostat communications interface,

a control processor coupled to the central storage device and the central control communications interface, where,

the processor is configured to produce a current time of day value and selectively apply the temperature setpoint values, referenced to the time value equal to the current time of day value, to the control communications interface, and

the central control communications interface is configured to transmit setpoint signals representative of the temperature setpoint values to the thermostats;

the thermostats storing zone temperature setpoint values representative of the setpoint signals in their respective zone temperature setpoint storage devices, where each thermostat processor subsequently compares the value of the temperature signals with the zone temperature setpoint values stored in the respective of the comparison, to the respective control outputs; and

wherein the thermostat and central control communication interfaces are power line communication interfaces which are coupled via power conductors in the building.

2. The system of claim 1, wherein the storage device is configured to store normal temperature set point values and wherein the system includes an override circuit including an override switch and an adjustment device, said adjustment device providing an offset value, wherein the thermostat processor compares the value of the temperature signals with a normal temperature set point value stored in the storage device adjusted by the offset value in response to an override signal from the override switch, and wherein the processor applies control signals, representative of the comparison, to the respective control input.

3. The system of claim 2, wherein said adjustment device is a potentiometer coupled with said processor.

4. The system of claim 1, wherein the storage device is configured to store normal temperature setpoint values, and wherein the system further comprises at least one occupancy sensor coupled with at least one thermostat processor, the occupancy sensor providing an occupancy signal, wherein the thermostat processor compares the value of the temperature signals with a normal temperature setpoint stored in the storage device and applies control signals representative of the comparison to the respective control output in response to the occupancy signal.

5. The system of claim 1, where the energy transferring units are resistive heaters and each control unit couples at least one of the heaters to at least one of the power conductors.

6. The system of claim 1, wherein the energy transferring units are air conditioners and each control unit couples at least one of the air conditioners to at least one of the power conductors.

7. The system of claim 1, further comprising a low-voltage power supply coupled to the power lines, the control processor and the thermostat processor.

8. The system of claim 1, further comprising a first low-voltage power supply coupled to the power lines and the control processor, and a second low-voltage power supply coupled to the power lines and the thermostat processor.

9. A temperature control system for multiple zone temperature control comprising:

a plurality of energy transferring units each configured to transfer energy relative to a respective zone and each having an idle state and an energy transferring state;

a plurality of thermostats each coupled to a respective energy transferring unit, each thermostat including;

data storage configured to store address data representative of the respective thermostat and zone temperature setpoint values,

a temperature sensor configured to produce a zone temperature signal representative of the temperature in the respective zone,

a thermostat communications interface,

a control signal output, and

a thermostat processor operatively coupled to the storage device, and the sensor, where the processor is configured to compare a value of the zone temperature signal with the zone temperature setpoint value stored in data storage and output a control signal representative of the comparison, the control signal being output at the control signal output;

a plurality of control circuits each coupled between one of the control signal outputs and the respective energy transferring unit, and configured to control the state of the respective energy transferring unit based upon the respective control signal; and

a central control unit including;

a central storage device configured to store temperature setpoint values in reference to time values and thermostat address data,

a user interface operatively coupled to the storage device and configured to permit a user to modify the temperature setpoint values, the time values and the address data,

a central control communications interface coupled to the thermostat communications interface,

a control processor coupled to the central storage device and the central control communications interface, where,

the processor is configured to produce a current time of day value and selectively apply the temperature setpoint values, referenced to the time value equal to the current time of day value, to the control communications interface, and

the central control communications interface is configured to selectively transmit setpoint signals representative of the temperature setpoint values to the thermostats based upon the thermostat address data;

the thermostats storing zone temperature setpoint values representative of the setpoint signals, referenced to the respective thermostat address data, in their respective data storage, where the thermostat processors subsequently compare the value of the temperature signals with the zone temperature setpoint values stored in the storage device and apply control signals, representative of the comparison, to the respective control outputs, and wherein the thermostat and central control communication interfaces are coupled via power conductors of the building.

10. The system of claim 9, wherein at least one of the thermostats comprises an override circuit coupled to the respective processor, the override circuit operable by user to apply an override signal and offset value to the respective processor, wherein, in response to the operation of the overrride circuit, the thermostat processor compares the value of the temperature signals with a normal temperature setpoint value adjusted by the offset value and applies control signals, representative of the comparison, to the respective control output.

11. The system of claim 10, wherein the override circuit includes a potentiometer to provide the offset value.

12. The system of claim 9, wherein the control processor is configured to limit a total number of energy transferring units which may be operated in the energy transferring state.

13. The system of claim 9, where the energy transferring units are resistive heaters and each control unit couples at least one of the heaters to at least one of the power conductors.

14. The system of claim 9, where the energy transferring units are air conditioners and each control unit couples at least one of the air conditioners to at least one of the power conductors.

15. The system of claim 9, further comprising a low-voltage power supply coupled to the power lines, the control processor and the thermostat processor.

16. The system of claim 9, further comprising a first low-voltage power supply coupled to the power lines and the control processor, and a second low-voltage power supply coupled to the power lines and the thermostat processor.

17. A thermostat for communicating with a temperature control system, the system including a central control for transmitting temperature signals, representative of temperature setpoint values, along electrical power conductors coupled to at least one resistive heating unit in a zone of a building, the thermostat comprising:

a data storage device;

a temperature sensor configured to produce a zone temperature signal representative of the temperature in the zone;

a thermostat communications interface including a data signal output, and a data signal input coupled to the power conductors;

a switching device coupled between the heating unit and at least one of the power conductors, the switching device including a control input; and

a processor operatively coupled to the storage device, the sensor, the control input and the data signal input, where the processor is configured to read data from the interface and store a zone temperature setpoint value representative of the data in the data storage device, sample the signal at the temperature sensor to produce temperature values representative of the zone temperature signal, and compare the temperature values with the zone temperature setpoint value and the temperature value, and apply first and second control signals to the control input depending upon the comparison, where the first control signal causes the switching device to permit current flow from the power conductors through the heating unit and the second control signal inhibits current flow from the power conductors through the heating unit.

18. The thermostat of claim 17, wherein the central control unit includes:

a central storage device configured to store temperature setpoint values in reference to time values,

a user interface operatively coupled to the storage device and configured to permit a user to modify the temperature setpoint values and the time values,

a central control communications interface configured for coupling to the power conductors and communication with the thermostat communications interface over the power conductors,

a control processor coupled to the central storage device and the central control communications interface, where,

the processor is configured to produce a current time of day value and selectively apply the setback temperature setpoint values, referenced to the time value substantially equal to the current time of day value, to the control communications interface, and

the central control communications interface is configured to transmit setpoint signals representative of the setback temperature setpoint values to the thermostat over the power conductors; and

wherein the thermostat storing zone temperature setpoint values representative of the setpoint signals in the data storage devices, where the thermostat processor subsequently compares the value of the temperature signals with the zone temperature setpoint values stored in the storage device and applies control signals, representative of the comparison, to the respective control outputs.

19. The thermostat of claim 18, where the central storage device is configured to store temperature normal setpoint values, and the control processor is configured to transmit normal setpoint signals representative of the normal setpoint values to the thermostat with the transmission of the setpoint signals, where the thermostat stores normal zone temperature setpoint values representative of the normal setpoint signals in the data storage device, the thermostat including a user interface for providing an override signals, and the thermostat processor compares the value of the temperature signals with the normal setpoint values in response to the override signal.

20. The system of claim 19, wherein the user interface of the thermostat further comprises an override switch coupled to the processor and operable by a user to provide the override signal.

21. The thermostat of claim 18, further comprising a setpoint adjustment configured to permit the user to apply an offset value to the thermostat processor, where the thermostat compares the value of the temperature signals with a combination of the zone temperature setpoint values and the offset value.

22. The system of claim 21, wherein the user interface of the thermostat includes a potentiometer for setting the offset value.