Wire electric discharge machine having alterable discharge period

• US 5,362,936 A
• Filed: 04/12/1993
• Issued: 11/08/1994
• Est. Priority Date: 04/30/1992
• Status: Expired due to Term

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Ishibashi, Yuji, Komori, Akihiro
• Primary Examiner(s): Evans, Geoffrey S.
• Application Number:
  US08/045,322
• Time in Patent Office: 575 Days
• Field of Search: 219/69.12, 219/69.13, 219/69.18, 219/69.17
• US Class Current: 219/69.12
• CPC Class Codes: B23H 7/04 Apparatus for supplying current to working gap; Electric circuits specially adapted therefor
• CPC Class Codes: B23H 7/20 for programme-control, e.g. adaptive programme-control systems in general G05B19/00

Abstract

A discharge frequency per unit time between a wire electrode and a workpiece is detected, and the thickness of the workpiece is estimated on the basis of the discharge frequency, the relative moving speed between the wire electrode and the workpiece and the information on the shape of the workpiece. Thereafter, the optimum discharge period is calculated on the basis of the estimated thickness of the workpiece and the set processing conditions to perform the processing of the workpiece.

Claims

1. A wire electric discharge machine in which a workpiece is processed by repetitively inducing a pulse-shaped discharge across a wire electrode and the workpiece, comprising:

processing condition setting means for setting information on a workpiece and processing conditions;

discharge control means for applying a pulse-shaped voltage across a wire electrode and a workpiece on the basis of a discharge period set by the processing condition setting means;

inter-electrode voltage detection means for detecting an average voltage across the wire electrode and the workpiece;

relative movement means for relatively moving the wire electrode and the workpiece;

moving speed control means for controlling the relative moving speed between the wire electrode and the workpiece so that a one of the average inter-electrode voltage detected by the inter-electrode voltage detection means is equal to a target inter-electrode voltage set by the processing condition setting means and the relative moving speed is equal to a feeding speed set by the processing condition setting means;

discharge-frequency detection means for detecting the number of times of discharge per unit time across the wire electrode and the workpiece;

thickness estimating means for estimating the thickness of the workpiece on the basis of the number of times of discharge per unit time detected by the discharge-frequency detection means, the relative moving speed between the wire electrode and the workpiece which is controlled by the moving speed control means and information on the workpiece which is set by the processing condition setting means;

discharge period generating means for generating an optimum discharge period on the basis of the thickness of the workpiece estimated by the thickness estimating means and the processing conditions set by the processing condition setting means; and

discharge period altering means for altering a discharge period at which the pulse-shaped voltage is applied by the discharge control means to the discharge period generated by the discharge period generating means.

2. The wire electric discharge machine according to claim 1, wherein the discharge-frequency detection means includes estimating means for estimating the number of times of discharge per unit time on the basis of a one of the target inter-electrode voltage set by the processing condition setting means when the moving speed control means controls the relative moving speed so that the average inter-electrode voltage is equal to the target inter-electrode voltage and the average inter-electrode voltage detected by the inter-electrode voltage detection means when the moving speed control means controls the relative moving speed to be equal to the feeding speed set by the processing condition setting means, and the discharge period set by the processing condition setting means.

3. The wire electric discharge machine as claimed in claim 1, wherein the thickness estimating means further uses a coefficient based upon a material of the workpiece for estimating the thickness of the workpiece.

4. A method of processing a workpiece with a wire electric discharge machine, comprising the steps of:

setting an initial discharge period;

setting a one of a target inter-electrode voltage and a relative moving speed between the workpiece and a wire of the wire electric discharge machine;

controlling the relative moving speed between the workpiece and the wire of the wire electric discharge machine; and

renewing the discharge period on a periodic cycle, wherein the step of renewing the discharge period comprises the steps of;

estimating the thickness of the workpiece;

generating an optimum discharge period for the material and the estimated thickness of the workpiece; and

after the initial discharge period, using the generated optimum discharge period as a current discharge period.

5. The method as claimed in claim 4, wherein the step of estimating the thickness of the workpiece further comprises the steps of:

generating a frequency of discharge per unit time;

determining the relative moving speed; and

selecting a coefficient based upon a material of the workpiece.

6. The method as claimed in claim 4, wherein generating said frequency of discharge is done based on a inter-electrode voltage and the current discharge period.

7. The method as claimed in claim 6, further comprising reiterating the generating a frequency of discharge through using the generated optimum discharge period steps for each unit time.

8. The method as claimed in claim 6, wherein said relative moving speed is controlled as set and the inter-electrode voltage is an average of detected inter-electrode voltages per unit time.

9. The method as claimed in claim 6, wherein the inter-electrode voltage is set and the relative moving speed is controlled to maintain the set inter-electrode voltage.

10. A wire electric discharge machine for processing a workpiece, comprising:

means for setting an initial discharge period;

means for setting a one of a target inter-electrode voltage and a relative moving speed between the workpiece and a wire of the wire electric discharge machine;

means for controlling the relative moving speed between the workpiece and the wire of the wire electric discharge machine; and

means for renewing the discharge period on a periodic cycle, wherein the means for renewing the discharge period comprises;

means for estimating the thickness of the workpiece;

means for generating the optimum discharge period for the material and the estimated thickness of the workpiece; and

after the initial discharge period, means for using the generated optimum discharge period as a current discharge period.

11. The wire electric discharge machine as claimed in claim 10, wherein the means for generating the frequency of discharge uses an inter-electrode voltage and the current discharge period.

12. The wire electric discharge machine as claimed in claim 11, further comprising means for causing the means for generating a frequency of discharge, the means for determining, the means for selecting, the means for estimating, the means for generating the optimum discharge period and the means for using to reiterate their actions each unit time.

13. The wire electric discharge machine as claimed in claim 11, wherein said means for controlling controls the relative moving speed to be as set and further comprises a means for detecting inter-electrode voltages so that the inter-electrode voltage is an average of detected inter-electrode voltages per unit time.

14. The wire electric discharge machine as claimed in claim 11, wherein the inter-electrode voltage is as set and said means for controlling controls the relative moving speed to maintain the set inter-electrode voltage.

15. Wire electric discharge machine as claimed in claim 10, wherein the means for estimating the thickness of the workpiece further comprises:

means for generating a frequency of discharge per unit time;

means for determining the relative moving speed; and

means for selecting a coefficient based upon a material of the workpiece.