Wellbore sealing with unsaturated monomer system

• US 5,363,918 A
• Filed: 08/04/1993
• Issued: 11/15/1994
• Est. Priority Date: 08/04/1993
• Status: Expired due to Term

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Hale, Arthur H., Cowan, Kenneth M.
• Primary Examiner(s): Suchfield, George A.
• Application Number:
  US08/102,035
• Time in Patent Office: 468 Days
• Field of Search: 166/292, 166/294, 166/295, 166/300, 166/293, 175/65, 507/136, 507/137, 507/140, 507/143, 507/110
• US Class Current: 166/295
• CPC Class Codes: C04B 18/049 Wastes from oil or other wells, e.g. drilling mud
• CPC Class Codes: C04B 22/0026 Salt water, e.g. seawater
• CPC Class Codes: C04B 22/06 Oxides, Hydroxides C04B22/0013 takes precedence
• CPC Class Codes: C04B 28/28 containing organic polyacids, e.g. polycarboxylate cements , i.e. ionomeric systems
• CPC Class Codes: C09K 8/24 Polymers
• CPC Class Codes: C09K 8/46 containing inorganic binders, e.g. Portland cement
• CPC Class Codes: Y02W 30/91 Use of waste materials as fillers for mortars or concrete

Abstract

A drilling and cementing process wherein a drilling fluid containing a proton acceptor metal compound component is utilized and thereafter combined with a water-soluble monomer having polymerizable unsaturated groups to give a cementitious slurry which is thereafter used in a wellbore cementing operation. There is thus provided a cementitious slurry comprising a drilling fluid, i.e., at least water and drill solids, proton acceptor metal compound component and water-soluble monomeric component having polymerizable unsaturated groups.

Claims

1. A method for drilling and cementing a well, comprising:

combining constituents comprising water and a proton acceptor metal compound to produce a drilling fluid;

thereafter utilizing said drilling fluid in a well drilling operation to form the well, thus producing a used drilling fluid;

thereafter combining said used drilling fluid with 10 to 200 weight percent based on the weight of said metal compound, of at least one water-soluble monomeric component having polymerizable unsaturated groups to produce a cementitious slurry; and

utilizing said cementitious slurry to cement the well.

2. A method according to claim 1 wherein said metal compound is a metal oxide and wherein a peroxide catalyst is also combined with said used drilling fluid.

3. A method according to claim 2 wherein said metal oxide is selected from the group consisting of zinc oxide and magnesium oxide.

4. A method according to claim 2 wherein said monomeric component is represented by the formula ##STR11## where X is a polyvalent metal or polyvalent organic group, R is H or a 1-3 carbon atom alkyl group and y is an integer equal to the valence of X.

5. A method according to claim 2 wherein additional metal oxide is combined with said used drilling fluid.

6. A method according to claim 2 wherein said drilling fluid is an aqueous drilling fluid containing dissolved solids.

7. A method according to claim 6 wherein said fluid comprises seawater.

8. A method according to claim 1 wherein said cementitious slurry is passed down said borehole and up between an annulus formed by said borehole and a casing to effect primary cementing.

9. A method according to claim 1 wherein said monomeric component is selected from the group consisting of zinc diacrylate, modified zinc diacrylate, scorch retarded and modified zinc diacrylate, zinc dimethacrylate, scorch retarded zinc dimethacrylate, zinc monomethacrylate, polyethylene glycol, dimethacrylate, polyethylene diacrylate, highly alkoxylated triacrylate, and mixtures thereof, and said metal compound is a metal oxide which is selected from the group consisting of magnesium oxide and zinc oxide and wherein a peroxide catalyst is combined with said used drilling fluid which is selected from the group consisting of sodium persulfate and ammonium persulfate.

10. A method according to claim 1 wherein said monomeric component is zinc dimethylacrylate and said metal compound is magnesium oxide.

11. A method according to claim 1 wherein said monomeric component is selected from the group consisting of polyethylene glycol dimethylacrylate and highly alkoxylated triacrylate and said metal compound is magnesium oxide.

12. A method according to claim 1 wherein said cementitious slurry is used in cementing a pipe in a wellbore wherein there is a restricted annulus.

13. A method according to claim 12 wherein said well drilling operation is an extended reach drilling operation or a slim hole drilling operation.

14. A method for drilling and cementing a well, comprising:

combining constituents comprising water and a proton acceptor metal compound to produce a drilling fluid;

utilizing said drilling fluid in a well drilling operation to form a borehole, thus laying down a filter cake and producing a used drilling fluid;

contacting said filter cake with a water-soluble monomeric component having polymerizable unsaturated groups;

disposing a pipe in said borehole;

passing a cementitious slurry down said pipe; and

displacing said cementitious slurry out of said pipe and into an annulus surrounding said pipe with a displacement fluid.

15. A method according to claim 14 wherein said cementitious slurry is prepared by combining a portion of said used drilling fluid with additional proton acceptor metal compound and additional monomer.

16. A method according to claim 15 wherein said displacement fluid is seawater.

17. A method according to claim 16 wherein said proton acceptor metal compound is magnesium oxide.