Apparatus and method for applying surgical staples to attach an object to body tissue

• US 5,364,002 A
• Filed: 03/31/1992
• Issued: 11/15/1994
• Est. Priority Date: 10/18/1991
• Status: Expired due to Term

• Current Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Bolanos, Henry, Mastri, Dominick L., Young, Wayne, DeFonzo, Stephan A., McGarry, Richard A., Green, David T.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): SCHMIDT, JEFFREY
• Application Number:
  US07/861,065
• Time in Patent Office: 959 Days
• Field of Search: 227/177, 227/181, 227/19, 227/120, 227/175, 227/176, 227/182, 606/143, 606/1
• US Class Current: 227/177.1
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/0684 having a forming anvil staying above the tissue during stapling
• CPC Class Codes: A61B 17/0686 having a forming anvil staying below the tissue during stapling
• CPC Class Codes: A61B 2017/2837 with a locking ratchet
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: Y10S 227/902 Surgical clips or staples

Abstract

An apparatus is disclosed for endoscopic application of surgical staples adapted to attach surgical mesh to body tissue in laparoscopic hernia surgery. The apparatus includes a frame, and a generally elongated endoscopic section connected to the frame and extending distally therefrom. A staple storage cartridge is removably supported on a pivotal support system at the distal end portion of the endoscopic section with each staple being configured and adapted to attach the mesh to the body tissue. An elongated pusher system formed of several assembled components and extending from the frame to the endoscopic section is provided for individually advancing at least one staple at a time distally for positioning adjacent the surgical mesh and the body tissue. The pusher system also includes a trigger system to actuate the pusher. The trigger system is provided with perceptible tactile sensing means to indicate when the legs of the staple being advanced are exposed so as to be visible to the user for positioning and orientation purposes. Anvil means provides for individually closing each staple to encompass at least a portion of the surgical mesh and to penetrate the body tissue in a manner to attach the portion of the mesh to the body tissue. Projecting distally of the cartridge support system is a pair of legs which are dimensioned and configured to engage the staple during closure to prevent unwanted roll or deformation outside of the plane of the staple.

Claims

1. Apparatus for endoscopic application of surgical staples adapted to attach an object to body tissue, which comprises:

a) frame;

b) generally elongated endoscopic portion connected to said frame and extending distally therefrom, said endoscopic portion defining a generally longitudinal axis and having a proximal end portion and a distal end portion;

c) cartridge means cooperating with said distal end portion of said endoscopic portion for storing a plurality of surgical staples, such staples configured and dimensioned to attach an object to body tissue;

d) actuating means spaced from said distal end portion of said endoscopic portion for moving said distal end portion front a first position to a second position angularly oriented relative to said generally longitudinal axis;

e) means for individually advancing such staples distally for positioning adjacent the body tissue, said advancing means operable to advance a staple in said first position and said second position of said distal end portion; and

f) means for closing each staple in a manner at least sufficient to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue.

2. Apparatus according to claim 1 wherein said surgical staples are stored in stacked relation in said cartridge means.

3. Apparatus according to claim 2 wherein said cartridge means for storing said surgical staples is removably connected to the distal end portion of said endoscopic portion.

4. Apparatus according to claim 3 wherein said surgical staples are stacked to form an angle with respect to said longitudinal axis.

5. Apparatus according to claim 2 wherein said endoscopic portion includes a pair of spaced members extending distally and dimensioned and configured to overlie portions of the leg members of each staple as such staple is deformed to thereby prevent such staple leg members from being deformed out of the plane of such staple.

6. Apparatus according to claim 5 wherein said spaced members comprises tip portions which extend inwardly toward each other at the distal ends thereof.

7. Apparatus according to claim 6 wherein said inwardly extending tip portions are pointed.

8. Apparatus according to claim 7 wherein said means for individually advancing such staples distally comprises a plate member positioned adjacent and proximal of the lowermost staple and adapted to be movable distally whereby said plate member engages a lowermost staple and advances such staple in the distal direction.

9. Apparatus according to claim 1 wherein said cartridge means for storing surgical staples is supported by support means pivotally attached at the distal end portion of said endoscopic portion.

10. Apparatus according to claim 9 further comprising pivotal control means to selectively pivot said support means by the user such that said cartridge means is pivotal therewith.

11. Apparatus according to claim 10 wherein said means to pivot said support means extends to a proximal location.

12. Apparatus according to claim 11 wherein said pivotal control means is located at the proximal end portion of said endoscopic portion.

13. Apparatus according to claim 12 wherein said pivotal control means of said support means comprises a member movable with respect to said endoscopic portion in proximal and distal directions and dimensioned and adapted to position said cartridge means at substantially zero degrees with respect to said longitudinal axis when said pivotal control means is in a first position and said cartridge means forms an angle of up to about 45 degrees when said pivotal control means is in a second position.

14. Apparatus according to claim 1 wherein said cartridge means is adapted to contain a predetermined plurality of staples in stacked relation.

15. Apparatus according to claim 14 wherein said cartridge means comprises resilient means for biasing such staples toward a position for individually advancing each staple distally toward a position for closing the staple.

16. Apparatus according to claim 15 wherein said cartridge means comprises staple follower means positioned and adapted to engage an uppermost staple under said bias of said resilient means.

17. Apparatus according to claim 16 wherein such staple follower means comprises means to provide visual indication to the user when the last staple has been distally advanced and fired.

18. Apparatus according to claim 17 wherein said cartridge means comprises a housing having an opening adapted to receive said visual indication means of said staple follower means.

19. Apparatus according to claim 18 wherein said cartridge means includes markers on the outer surface of the housing thereof to enable the user to grip said cartridge means at preselected locations for removal thereof and positioning of said cartridge means with respect to said support means.

20. Apparatus according to claim 1 wherein said endoscopic portion comprises means for contacting at least portions of each staple as such staple is deformed, said contacting means configured and adapted to prevent deformation of each staple in a direction other than the intended direction of deformation.

21. Apparatus according to claim 1 wherein said means to individually advance such staples comprises staple pusher means and manually operable means associated therewith to advance said pusher means from a pre-fired position to a staple forming position.

22. Apparatus according to claim 21 wherein said manually operable pusher advancing means is a trigger mechanism.

23. Apparatus according to claim 1 wherein said closing means comprises stationary anvil means positioned distally of said cartridge and configured, dimensioned and positioned to be engaged by each such staple when the staple is advanced distally by such staple advancing means.

24. Apparatus according to claim 23 wherein such staples are each formed of a first length of wire having at least two leg portions at each end extending generally perpendicular to said first length of wire.

25. Apparatus according to claim 24 wherein said anvil means comprises leg members dimensioned, positioned and arranged such that engagement by said first length of wire of each such staples causes the leg members of such staple to fold inwardly toward said first wire due to the configuration of such staple and the corresponding configuration of the distalmost staple engaging edge of said plate member.

26. Apparatus according to claim 1 wherein said endoscopic portion is rotatable about said longitudinal axis.

27. Apparatus according to claim 1 further comprising means for providing a perceptible tactile indicator to the user when each staple has been advanced to a predetermined position at the distal end of said cartridge means.

28. Apparatus according to claim 27 wherein said predetermined staple position is such that said leg portions of such staple extend outwardly of said cartridge means and are thereby visible to the user.

29. Apparatus according to claim 28 wherein said cartridge means is removable and replaceable.

30. Apparatus according to claim 1 further comprising gaseous seal means associated and adapted to cooperate with at least one of said endoscopic portions and said frame to obstruct passage of gaseous media from the body.

31. Apparatus for endoscopic application of a surgical staple, which comprises:

a) a frame;

b) an elongated member defining a longitudinal axis and connected to said frame and extending distally therefrom;

c) a staple storing portion positioned for pivotal movement with respect to said elongated member and cooperating with said elongated member for storing a plurality of surgical staples;

d) an actuator positioned remote from said staple storing portion for pivoting said staple storing portion angularly with respect to said longitudinal axis;

e) a pusher for advancing each of said staples distally from said staple storing portion for positioning adjacent the body tissue, said pusher cooperating with said staple storing portion to advance each of said surgical staples independent of the pivotal position thereof; and

f) an anvil for closing each of said staples.

32. Apparatus according to claim 31, further comprising a trigger mechanism for actuating said pusher.

33. Apparatus according to claim 32, wherein said elongated member is rotatable about said longitudinal axis.

34. Apparatus according to claim 31, wherein each said staple has a central portion and first and second legs extending therefrom, and said anvil includes a pair of stationary leg members, said pusher engages each said staple to drive each said staple into contact with said anvil leg members to bend said staple legs inwardly.

36. Apparatus according to claim 34, further comprising a trigger mechanism for actuating said pusher.

37. Apparatus according to claim 36, wherein said elongated member is rotatable about said longitudinal axis.

35. Apparatus for endoscopic application of a surgical staple, which comprises:

a) a frame;

b) an elongated member connected to said frame and extending distally therefrom, said elongated member defining a generally longitudinal axis and having a distal end portion;

c) a staple storing portion cooperating with said distal end portion of said elongated member for storing a plurality of surgical staples;

d) a pusher communicating with said staple storing portion for advancing each said staple distally for positioning adjacent the body tissue, at least a portion of said pusher movable along a path angularly oriented with respect to said longitudinal axis; and

e) an anvil for closing each of said staples.

40. Apparatus according to claim 35 wherein said tactile sensing means comprises means to alter the manual feel to the user when said manually operable means individually advances the at least one staple and is at a predetermined location along its path prior to closure thereof.

41. Apparatus according to claim 40 wherein such staples comprises a first length of wire having a wire leg member extending generally perpendicular thereto at each end portion and said predetermined location corresponds to the position of a next staple being advanced whereby the leg members of the staple extend outwardly of said storing means so as to be visible to the user to facilitate positioning and orientation of the staple with respect to the body tissue.

42. Apparatus according to claim 41 wherein said means for storing the at least one staple comprises a staple cartridge removably attached to said endoscopic tubular portion and adapted for storing a plurality of staples in stacked relation.

43. Apparatus according to claim 42 further comprising a staple cartridge support member pivotally mounted to said endoscopic tubular portion and said endoscopic tubular portion is mounted to said frame so as to facilitate rotation thereof up to about 360°

to thereby facilitate corresponding rotation of the staple cartridge support member and the staple cartridge.

44. Apparatus according to claim 43 wherein the staple cartridge support member and the staple cartridge are pivotal up to about 45°

with respect to the central axis of said elongated endoscopic means whereby the staple cartridge may be pivoted up to said 45°

angle and rotated up to 360°

.

45. Apparatus according to claim 44 further comprising means to pivot the staple cartridge support member and the staple cartridge, said pivoting means controllable manually from a location relatively proximal of said staple cartridge.

38. Apparatus for endoscopic application of a surgical staple adapted to attach an object to body tissue, which comprises:

a) a frame;

b) generally elongated endoscopic tubular portion connected to said frame and extending distally therefrom, said endoscopic tubular portion having a generally longitudinal axis, a proximal end portion and a distal end portion;

c) means cooperating with said distal end portion of said endoscopic tubular portion for storing at least one surgical staple at the distal end portion, the staple configured and adapted to attach an object to body tissue;

d) manually operable means for individually advancing the at least one staple distally for positioning adjacent the body tissue, said manually operable means including perceptible indicator means for providing perceptible indication when the staple being advanced is at a predetermined location visible to the user to thereby facilitate positioning and orientation of the staple with respect to the body tissue prior to fully closing the staple; and

e) anvil means for closing the staple in a manner to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue.

39. Apparatus according to claim 38 wherein said perceptible indicator means comprises tactile sensing means.

46. Apparatus for endoscopic application of a surgical staple adapted to attach an object to body tissue, which comprises:

a) a frame;

b) an elongated member connected to said frame and extending distally therefrom, said elongated member having a generally longitudinal axis;

c) a cartridge cooperating with said elongated member for storing a plurality of surgical staples, each of said staples configured and dimensioned to attach an object to body tissue;

d) a pusher for individually advancing said staples distally for positioning adjacent the body tissue, at least a portion of said pusher movable along a path angularly oriented with respect to said longitudinal axis; and

e) an anvil cooperating with said pusher for closing each of said staples in a manner to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue.

47. Apparatus for endoscopic application of a surgical staple adapted to attach an object to body tissue, which comprises:

a) a frame;

b) generally elongated endoscopic portion connected to said frame and extending distally therefrom, said elongated endoscopic portion defining a generally longitudinal axis and having a distal end portion;

c) a cartridge for storing a plurality of surgical staples at the distal end portion, such staples configured and adapted to attach an object to body tissue;

d) means on said generally elongated endoscopic portion for engagably receiving and supporting said cartridge for advancement of such staples individually for endoscopic application;

e) means for moving said cartridge from a first position to a second position, at least one of said positions being angularly oriented with respect to said longitudinal axis;

f) means for individually advancing the staples distally for positioning adjacent the object and the body tissue, such staple advancing means operable when said cartridge is in said first and second position; and

g) anvil means for closing such staple in a manner to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue.

48. Apparatus for endoscopic application of a surgical staple adapted to attach an object to body tissue, which comprises:

a) frame means;

b) generally elongated endoscopic means connected to said frame means and extending distally therefrom;

c) removable cartridge means for storing at least one surgical staple at the distal end portion, such staple configured and adapted to attach an object to body tissue;

d) means for individually advancing such at least one staple distally for positioning adjacent the body tissue;

e) anvil means having a pair of staple closing anvil legs for closing such staple in a manner to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue;

f) means for biasing the staple in a first direction; and

g) staple engaging means dimensioned, positioned and adapted to engage such staple to provide force opposite said first direction said bias force on such staple as such staple is advanced from said cartridge means in a manner to prevent such staple from deforming out of the plane of such staple when such staple is deformed to attach such staple to body tissue;

h) wherein such staple engaging means comprises a pair of spaced members extending distally and dimensioned and configured to overly portions of each staple as such staple is deformed to prevent the staple from being deformed out of the plane of the staple, said spaced members extending inwardly toward each other at the distal end, and said inwardly extending portions having pointed tips.

49. The apparatus according to claim 48 wherein said means for individually advancing the staples distally comprises a plate member positioned adjacent and proximal of the lowermost staple and adapted to be movable distally whereby said plate member engages a lowermost staple and advances the staple in the distal direction.

50. Apparatus for endoscopic application of a surgical staple adapted to attach an object to body tissue, which comprises:

a) frame;

b) generally elongated endoscopic portion connected to said frame and extending distally therefrom, said endoscopic portion terminating in a movable distal end portion and defining a generally longitudinal axis;

c) cartridge means cooperating with said endoscopic portion for storing at least one surgical staple at a distal portion;

d) means spaced from said distal end portion of said endoscopic portion for moving said distal end portion between a non-articulated position and an articulated position;

e) means for individually advancing such at least one staple distally for positioning adjacent the body tissue, such at least one staple being firable in said non-articulated and articulated positions;

f) anvil means for closing such staple in a manner to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue; and

g) gaseous seal means associated and adapted to cooperate with at least one of said endoscopic portion and said frame to obstruct passage of gaseous media from the body.

51. The apparatus according to claim 50 wherein said endoscopic portion is rotatable about said generally longitudinal axis.

52. Apparatus according to claim 51 wherein said cartridge means is removable and replaceable.

53. Apparatus for endoscopic application of a surgical staple adapted to attach an object to body tissue, which comprises:

a) a frame;

b) an elongated member connected to said frame and extending distally therefrom, said elongated member defining a generally longitudinal axis and having a distal end portion;

c) a cartridge mounted with respect to said elongated member in cooperation therewith for storing at least one surgical staple, such staple configured and adapted to attach an object to body tissue;

d) a pusher which extends through said elongated member and into said cartridge for advancing such at least one staple distally from said cartridge for positioning adjacent the body tissue, at least a portion of said pusher movable along a path angularly oriented with respect to said longitudinal axis; and

e) an anvil for closing such staple in a manner to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue.

54. Apparatus for endoscopic application of surgical staples adapted to attach an object to body tissue, which comprises:

a) frame;

b) generally elongated endoscopic member connected to said frame and extending distally therefrom, said elongated member defining a generally longitudinal axis and having a distal end portion;

c) cartridge means cooperating with said endoscopic member for storing a plurality of surgical staples, such staples configured and adapted to attach an object to body tissue;

d) means for individually advancing such staples distally for positioning adjacent the body tissue, such staple advancing means movable along a path at least a portion of which is angularly oriented with respect to said generally longitudinal axis;

e) means for closing each staple in a manner at least sufficient to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue; and

f) means for pivotally supporting said cartridge and such staple closing means for pivotal movement with respect to said elongated endoscopic means.

55. A cartridge for containing a plurality of surgical fasteners for fastening body tissue which comprises:

a) housing means adapted to support a plurality of such fasteners in stacked relation at a generally acute angle with respect to the direction of dispensing movement of said fasteners, said housing means defining an opening in an upper wall portion;

b) indicator means disposed within said housing means for pivotable movement from a first position spaced from said opening when said housing means supports a predetermined plurality of said fasteners, said indicator means adapted to follow such fasteners toward a second position within said opening whereby said indicator means provides indication to the user when the last of said fasteners has been dispensed from said housing means; and

c) resilient means to bias said indicator means to pivot into said opening in said housing means when a predetermined number of such fasteners have been dispensed from said housing means to provide visual indication after the last fastener has been fired.

56. The cartridge according to claim 55 wherein said indicator means is formed as part of a fastener follower and said fastener follower changes position as the fasteners are dispensed from said housing means while said indicator means moves in a direction generally opposite the direction of said follower.

57. In combination:

a) a cannula adapted for insertion into a body cavity, said cannula including valve means for sealing said cannula;

b) an endoscopic surgical staple applier having;

i) a frame;

ii) a generally elongated endoscopic tubular portion defining a longitudinal axis, and extending distally from said frame and having a proximal end portion and a distal end portion, said endoscopic tubular portion being configured, dimensioned and adapted for insertion into said cannula through said valve means in sealing engagement therewith;

iii) staple cartridge support means pivotally attached to said endoscopic tubular portion at said distal end portion;

iv) a staple cartridge removably supported on said pivotal staple cartridge support means for pivotal movement therewith, said staple cartridge having a plurality of surgical staples in stacked relation;

v) means extending from said endoscopic tubular portion and to said staple cartridge for individually pushing said staples through the distal end thereof; and

vi) staple closing means positioned and arranged to cause said staples to be closed while attaching an object to the body tissue; and

c) seal means associated with said staple applier and positioned and adapted to obstruct passage of gaseous media from the body cavity.

58. A kit for endoscopic application of a surgical staple adapted to attach surgical mesh to body tissue in hernia repair, which comprises:

a) surgical mesh;

b) cannula means;

c) apparatus for endoscopic application of a surgical staple adapted to attach said surgical mesh to body tissue, including;

i) frame means; and

ii) generally elongated endoscopic tubular portion connected to said frame means and extending distally therefrom and dimensioned and configured for insertion into said cannula means, said endoscopic tubular portion defining a generally longitudinal axis and having a distal end portion and including;

1) a readily removable and replaceable cartridge for storing a plurality of surgical staples at the distal end portion, such staple configured and adapted to attach objects to body tissue;

2) means for individually advancing such at least one staple distally for positioning adjacent said surgical mesh and the body tissue; and

3) anvil means having a pair of staple closing legs for closing such staple at least sufficient to encompass at least a portion of said surgical mesh and to penetrate said surgical mesh and the body tissue in a manner to attach the portion of the surgical mesh to the body tissue; and

d) a seal associated with said apparatus and positioned and adapted to obstruct passage of gaseous media.

59. The kit according to claim 58 wherein said staples are each comprised of a length of wire having at least one leg member extending perpendicular thereto at either end thereof and adapted to penetrate said mesh and adjacent body tissue therebeneath.

60. The kit according to claim 59 wherein said cannula means is a cannula assembly including a cannula and a valve assembly attached to the proximal end of said cannula, said valve assembly providing selective communication between said cannula assembly and said cannula.