Inclination switch

• US 5,365,116 A
• Filed: 03/23/1993
• Issued: 11/15/1994
• Est. Priority Date: 03/23/1993
• Status: Expired due to Term

• Current Assignee: LDI, Inc.
• Original Assignee: LDI, Inc.
• Inventors: Lohss, Kurt L.
• Primary Examiner(s): Scott, J. R.
• Application Number:
  US08/035,737
• Time in Patent Office: 602 Days
• Field of Search: 200/61.45 R-61.53, 200/61.45 M, 200/61.83, 307/116, 307/119, 307/120, 307/121
• US Class Current: 307/121
• CPC Class Codes: H01H 35/02 Switches operated by change of position, inclination or orientation of the switch itself in relation to gravitational field tilting mercury container H01H29/20; change of position due to change of liquid level H01H35/18
• CPC Class Codes: H01H 9/547 Combinations of mechanical switches and static switches, the latter being controlled by the former

Abstract

An inclination responsive switch is provided for repetitively actuating and deactuating a high-current load, such as a low-voltage lamp in an automobile. A gravity responsive device produces a low-current output signal, which has a first state when the gravity responsive device is in a first inclination position and a second state when the device is in a second inclination position. A semiconductor switching device has a low-current input terminal connected with a low-current output of the gravity responsive device. The switching device amplifies the low-current electrical signal to produce a high-current electrical signal in order to supply high current to a load connected with the high-current output terminal of the switching device to actuate the load in one inclination position and terminates the high current to deactuate the load in the other inclination position.

Claims

1. An inclination responsive switch for repetitively actuating and deactuating a high-current load connected with a high-current output terminal of said switch, when said switch is connected with a source of electrical energy, comprising:

a housing;

a gravity responsive device in said housing having a low-current output terminal;

a semiconductor switching device having a low-current input terminal and a high-current output terminal;

said low-current output terminal being connected with said low-current input terminal, wherein electrical current produced by said gravity responsive device is supplied to said semiconductor switching device, and wherein electrical current produced by said semiconductor switching device is supplied to a load connected with said high current output signal; and

wherein said gravity responsive device produces a low-current electrical signal on said low-current output terminal and said semiconductor switching device amplifies said low-current electrical signal to produce a high-current electrical signal, said low-current electrical signal having a first state when said housing is in a first inclination position in order to cause said switching device to supply a high current to actuate said electrical load, and said low-current electrical signal having a second state when said housing is in a second inclination position in order to cause said switching device to terminate said high current to deactuate said electrical load.

2. The inclination responsive switch in claim 1 wherein said gravity responsive device includes at least first and second contacts made of electrically conductive material, one of said first and second contacts being responsive to gravity in order to electrically connect the other of said first and second contacts with an electrical power source in one of said first and second inclination position in order to produce said low-current electrical signal and the other of said first and second contacts being electrically connected with said low-current terminal.

3. The inclination responsive switch in claim 2 including a third contact made of electrically conductive materials and connectable with one terminal of said electrical power source, wherein said one of said first and second contacts electrically interconnects said one terminal connected with said third contact with said other of said first and second contacts in said one of said first and second inclination positions.

4. The inclination responsive switch in claim 3 wherein said one of said first and second contacts is an electrically conductive sphere and wherein said third contact and said other of said first and second contacts forms a channel in which said sphere rolls in response to said housing changing between inclination positions.

5. The inclination responsive switch in claim 3 including a fourth contact made of electrically conductive material connectable with anther terminal of said electrical source, wherein said one of said first and second contacts electrically interconnects said other terminal connected with said fourth contact with said other of said first and second contacts in the other one of said first and second inclination positions.

6. The inclination responsive switch in claim 5 wherein said one of said first and second contacts is an electrically conductive sphere and wherein said third and fourth contacts and said other of said first and second contacts form a channel in which said sphere rolls in response to said housing changing between inclination positions.

7. The inclination responsive switch in claim 5 wherein said one of said first and second contacts is an electrically conductive sphere that is captured in an opening defined in said other of said first and second contacts and positioned between said third and fourth contacts.

8. The inclination responsive switch in claim 1 wherein said switching device is a field effect transistor having a gate which defines said low-current input terminal and a source-to-drain path which defines said high-current output terminal.

9. The inclination responsive switch in claim 8 wherein said switching device is enclosed by said housing.

10. The inclination responsive switch in claim 1 wherein said switching device is enclosed by said housing.

11. An inclination responsive switch for repetitively actuating and deactuating a high-current load connected with a high-current output terminal of said switch, when said switch is connected with a source of electrical energy, comprising:

a housing having an electrically insulating portion;

a sphere made of an electrically conductive material and having a defined diameter, said sphere captured between said insulating portion and another housing portion;

first and second contacts made of electrically conductive material and spaced apart on said electrically insulating portion of said housing less than said diameter of said sphere;

a semiconductor switching device having a low-current input terminal and a high-current output terminal;

one of said first and second contacts being electrically connected with said low-current input terminal and said sphere juxtaposed with said first and second contacts in order to electrically connect one terminal of a power source connected with the other of said first and second contacts with said low-current input when said housing is in a first inclination position and to isolate said source from said low-current input terminal when said housing is in a second inclination position; and

wherein said semiconductor switching device amplifies current supplied to said low-current input terminal to actuate an electrical load connected with said high-current output terminal when said housing is in one of said inclination positions and to deactuate said electrical load when said housing is in said second inclination positions.

12. The inclination responsive switch in claim 11 wherein said housing includes a first housing section defining said insulated portion and a second housing section that mates with said first housing section in order to define an enclosure and capture said switching device between said first and second housing sections.

13. The inclination responsive switch in claim 12 further including electrical conductors mounted to said first housing section defining electrical interconnections between said contacts and said switching device and external electrical connections with said contacts and with said switching device.

14. The inclination responsive switch in claim 11 including a third electrical contact made of electrically conductive material and spaced apart on said electrically insulating portion of said housing from one of said first and second electrical contacts less than said diameter of said sphere, wherein said third electrical contact is connectable with another terminal of said power source and said sphere contacts said third electrical contact and said one of said first and second electrical contacts in said second inclination position in order to connect said one of said first and second electrical contacts with said another terminal of said power source connected with said third electrical contact in order to provide a low-current electrical signal having said second state to said switching device.

15. The inclination responsive switch in claim 11 wherein said housing is defined by an enclosure and said switching device is mounted within said housing enclosure.

16. The inclination responsive switch in claim 15 wherein said switching device is a field effect transistor having a gate defining said low-current input terminal and a source-to-drain path defining said high-current output terminal.

17. The inclination responsive switch in claim 11 wherein said switching device is a field effect transistor having a gate defining said low-current input terminal and a source-to-drain path defining said high-current output terminal.

18. An inclination responsive switch for repetitively actuating and deactuating a high-current load connected with a high-current output terminal of said switch, when said switch is connected with a source of electrical energy, comprising:

a housing having an electrically insulating portion;

a sphere made of an electrically conductive material and having a defined diameter, said sphere captured between said insulating portion and another housing portion;

first and second elongated parallel contacts made of electrically conductive material and spaced apart on said electrically insulating portion of said housing less than said diameter of said sphere, said contacts and said insulating portion of said housing defining a channel wherein said sphere can roll between a first position contacting said first and second contacts and a second position not contacting said first and second contacts in response to said housing moving from a first inclination position to a second inclination position;

a semiconductor switching device having a low-current input terminal and a high-current output terminal;

one of said first and second contacts electrically connected with said low-current input terminal and said sphere juxtaposed with said channel in order to electrically connect one terminal of a power source connected with the other of said first and second contacts with said low-current input terminal when said housing is in a first inclination position and to isolate said source from said low-current input terminal when said housing is in a second inclination position; and

wherein said semiconductor switching device amplifies current supplied to said low-current input terminal to activate said electrical load connected with said high-current output terminal when said housing is in one of said positions and to deactuate said electrical load when said housing is in the other of said inclination positions.

19. The inclination responsive switch in claim 18 wherein said housing includes a first housing section defining said insulated portion and a second housing section that mates with said first housing section in order to define an enclosure and capture said switching device between said first and second housing sections.

20. The inclination responsive switch in claim 19 further including electrical conductors mounted to said first housing section defining electrical interconnections between said contacts and said switching device and external electrical connections with said contacts and with said switching device.

21. The inclination responsive switch in claim 18 including a third electrical contact connectable with the other terminal of said electrical power source, said third contact positioned parallel one of said first and second electrical contacts and in line with the other one of said first and second electrical contacts wherein said sphere contacts said third electrical contact and said one of said first and second electrical contacts in said second position in order to connect said other terminal of mid power source with said low-current electrical terminal.

22. The inclination responsive switch in claim 21 including an insulating partition between said third electrical contact and said other one of said first and second electrical contacts in order to avoid said sphere concurrently contacting both said third electrical contact and said other one of said first and second electrical contacts.

23. The inclination responsive switch in claim 22 including first and second electrically insulated stops at opposite ends of said channel to keep said sphere in said channel.

24. The inclination responsive switch in claim 18 including first and second insulated stops at opposite ends of said channel to keep said sphere in said channel.

25. The inclination responsive switch in claim 18 wherein said first and second electrical contacts are generally coplanar and wherein said channel is defined in said insulating portion of said housing in order to provide edge contact between said sphere and said first and second electrical contacts.

26. An inclination responsive switch for repetitively actuating and deactuating a high-current load connected with a high-current output terminal of said switch, when said switch is connected with a source of electrical energy, comprising:

a housing having an electrically insulating portion;

a sphere made of an electrically conductive material and having a diameter;

first, second and third parallel planar electrical contacts made of electrically conductive material and spaced apart on said electrically insulating portion of said housing less than said diameter of said sphere, means defining an opening in the middle one of said contacts that is larger than said diameter of said sphere, whereby said sphere can move between a first position contacting said first and second contacts and a second position contacting said second and third contacts in response to said housing moving from a first inclination position and a second inclination position;

a semiconductor switching device having a low-current input terminal and a high-current output terminal;

said second contact electrically connected with said low-current input terminal and said first and third contacts electrically connectable with respective first and second terminals of a power source, wherein said low-current input is electrically connected with a first terminal of said electrical source connected with said first contact when said housing is in one of said inclination positions and with a second terminal of said electrical source connected with said first contact when said housing is in the other of said inclination positions; and

wherein said semiconductor switching device amplifies current supplied to said low-current input terminal to activate said electrical load when said housing is in one of said positions and to deactuate said electrical load when said housing is in the other of said inclination positions.

27. The inclination responsive switch in claim 26 further including means defining another opening in each of said first and third electrical contacts generally aligned with said opening in said second contact and each having a diameter less than said diameter of said sphere wherein said another opening captures said sphere while providing edge contact between said sphere and each of said first, second and third electrical contacts.

28. The inclination responsive switch in claim 26 wherein each of said first, second and third electrical contacts includes means defining an opening that provides an interference fit with one of an external lead and a terminal of said switching device.

29. The inclination responsive switch in claim 26 wherein said housing includes a first housing section defining said insulated portion and a second housing section that mates with said first housing section in order to define an enclosure and capture said switching device between said first and second housing sections.