Lamination for a dynamoelectric machine with improved cooling capacity

• US 5,365,132 A
• Filed: 05/27/1993
• Issued: 11/15/1994
• Est. Priority Date: 05/27/1993
• Status: Expired due to Term

• Current Assignee: Regal Beloit America, Inc.
• Original Assignee: General Electric Company
• Inventors: Hann, John C., Blaettner, Harald E.
• Primary Examiner(s): Peckman, Kristine L.
• Assistant Examiner(s): LABALLE, CLAYTON E
• Application Number:
  US08/068,208
• Time in Patent Office: 537 Days
• Field of Search: 310/52, 310/58, 310/59, 310/64, 310/65, 310/60 R, 310/60 A, 310/216, 310/254, 310/258
• US Class Current: 310/58
• CPC Class Codes: H02K 1/146 consisting of a generally annular yoke with salient poles
• CPC Class Codes: H02K 1/20 with channels or ducts for flow of cooling medium
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06
• CPC Class Codes: H02K 9/06 with fans or impellers driven by the machine shaft
• CPC Class Codes: Y10S 174/20 Stator

Abstract

An improved cooling arrangement for a dynamoelectric machine of the type having a plurality of stacked laminations forming a stator core. The stacked laminations have a central bore for passage of a rotor therethrough and a plurality of uniformly spaced winding slots extending radially outward from the bore and terminating at an end at least partially through the laminations. Adjacent ones of the slots define pole pieces extending from the bore into a radially outer portion of the laminations. The improvement comprises a plurality of cooling air passages extending axially through the stacked laminations generally parallel to the central bore with each of the air passages being positioned adjacent the terminating end of a corresponding one of the winding slots. Each air passage has a radially outer shape corresponding generally to a radially outer shape of the winding slots and preferably have a crescent shape when viewed axially.

Claims

1. A stator lamination for a dynamoelectric machine comprising:

a generally flat disk having a centrally located bore for passage of a rotor therethrough;

a plurality of uniformly spaced winding slots extending radially outward from said bore, each adjacent ones of said winding slots defining a pole piece extending from said bore to a radially outer portion of the lamination, at least some of said winding slots extending radially outward beyond others of said winding slots;

a relatively narrow bridge extending in a circumferential direction across each of said at least some of said winding slots, said bridge separating said winding slots into a radially inner winding receiving portion substantially dimensionally identical to said others of said winding slots and into a radially outer passage for passing a cooling fluid in close proximity to windings in said radially inner portion of said at least some of said winding slots; and

a radially outer boundary of said passages arcuately shaped with respect to the lamination for minimizing effects on the electromagnetic flux path extending radially through said pole pieces.

2. The stator lamination of claim 1 wherein said passages have a generally crescent shaped configuration.

3. The stator lamination of claim 2 wherein said passages have a radial dimension approximately one-sixth of the radial dimension of said winding slots.

4. The stator lamination of claim 3 wherein said winding slots having a radial dimension approximately one-half of a radial dimension of the lamination extending from said bore to an outer perimeter of the lamination.

5. The stator lamination of claim 4 wherein the lamination comprises one lamina in a plurality of stacked laminations, said laminations being stacked such that said passages align to form axially extending passages through said stacked laminations.

6. An improved cooling arrangement for a dynamoelectric machine, of the type having a plurality of stacked laminations forming a stator core, the stacked laminations having a central bore for passage of a rotor therethrough and a plurality of uniformly spaced winding slots extending radially outward from the bore and terminating at an end at least partially through the laminations, adjacent ones of the slots defining pole pieces extending from the bore into a radially outer portion of the laminations, the improvement comprising a plurality of cooling air passages extending axially through the stacked laminations generally parallel to the central bore, each of said air passages being positioned substantially abutting the terminating end of a corresponding one of the winding slots, and each said air passage having a radially outer shape arcuately shaped with respect to an outer circumference of the laminations for minimizing effects of the air passages on electromagnetic flux in the laminations.

7. The improved cooling arrangement for a dynamoelectric machine as recited in claim 6 wherein each said cooling air passage extends circumferentially between a pair of radius lines of the machine co-extensive with opposite circumferential edges of a respective one of the winding slots.

8. The improved cooling arrangement of claim 7 wherein each said air passage has a crescent shape when viewed axially.

9. The improved cooling arrangement of claim 8 wherein each said air passage is positioned to minimize effects on electromagnetic flux lines in the stacked laminations.

10. A dynamoelectric machine comprising:

an outer housing;

a pair of end shields attached to opposite ends of said housing, each of said end shields having a plurality of air vents passing therethrough;

a stator assembly positioned in said housing generally axially spaced from said end shields and having a plurality of winding means adapted for excitation upon the energization of the dynamoelectric machine, said stator assembly comprising a plurality of stacked laminations having a plurality of axially aligned, circumferentially spaced, radially inner slots through which said winding means extend;

a plurality of crescent shaped air passages positioned adjacent a radially outer end of at least some of said slots; and

means for forcing cooling air through said air passages for cooling said winding means.

11. The dynamoelectric machine of claim 10 wherein said stator assembly is assembled in heat exchange relationship with said outer housing, said air passages being positioned such that a major portion of the mass of said stacked laminations lies outside a cylinder defined by an outer periphery of said air passages.

12. The dynamoelectric machine of claim 10 wherein said winding means includes a pair of opposite end turns, formed to force a flow of cooling air radially outward of said air passages.

13. The dynamoelectric machine of claim 12 and further including a rotor assembly arranged in magnetic coupling relation with said stator assembly and adapted for rotation upon energization of the dynamoelectric machine, and blower means coupled to at least one end of said rotor assembly for forcing air over an adjacent one of said end turns and into said air passages.

14. The dynamoelectric machine of claim 10 wherein said stator assembly has an outer diameter of about 6.4 inches and the cross-sectional area of each of said air passages is about 0.0475 square inches.