Polymeric web having deformed sections which provide a substantially increased elasticity to the web

• US 5,366,782 A
• Filed: 08/25/1992
• Issued: 11/22/1994
• Est. Priority Date: 08/25/1992
• Status: Expired due to Term

• Current Assignee: The Procter & Gamble Company
• Original Assignee: The Procter & Gamble Company
• Inventors: Maden, Michele A., Curro, John J.
• Primary Examiner(s): Bell, James J.
• Application Number:
  US07/936,195
• Time in Patent Office: 819 Days
• Field of Search: 428/131, 428/224, 428/137, 428/284, 604/358, 604/378
• US Class Current: 428/137
• CPC Class Codes: A61F 13/49 Absorbent articles specially adapted to be worn around the waist, e.g. diapers
• CPC Class Codes: A61F 13/51 characterised by the outer layers wicking or transfer layers A61F13/537
• CPC Class Codes: A61F 13/51104 the top sheet having a three-dimensional cross-section, e.g. corrugations, embossments, recesses or projections
• CPC Class Codes: A61F 13/512 characterised by its apertures, e.g. perforations
• CPC Class Codes: A61F 13/514 Backsheet, i.e. the impermeable cover or layer furthest from the skin A61F13/15211, A61F13/15252 take precedence
• CPC Class Codes: A61F 2013/15926 for vacuum forming
• CPC Class Codes: A61F 2013/51147 being polymeric films
• CPC Class Codes: A61F 2013/530131 being made in fibre but being not pulp
• CPC Class Codes: B29C 59/04 using rollers or endless belts
• CPC Class Codes: B29D 7/01 Films or sheets
• CPC Class Codes: B31F 1/07 Embossing , i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profilesB31F1/128 takes precedence; corrugating B31F1/20; embossing in combination with printing B41F19/02, B41M1/24; typewriters for embossing B41J3/38; stamping in combination with deforming B41K3/36
• CPC Class Codes: B31F 2201/0723 Characteristics of the rollers
• CPC Class Codes: B31F 2201/0733 Pattern
• CPC Class Codes: B31F 2201/0738 Cross sectional profile of the embossments
• CPC Class Codes: B31F 2201/0756 Characteristics of the incoming material, e.g. creped, embossed, corrugated
• CPC Class Codes: Y10T 428/24273 including aperture
• CPC Class Codes: Y10T 428/24322 Composite web or sheet

Abstract

An elastic, three-dimensional, fluid pervious, polymeric web is provided for use as a topsheet on an absorbent article. The web has a plurality of beam-like elements connected to one another forming apertures in the web. A plurality of the beam-like elements have permanently deformed sections which allow the web to extend when the web is subjected to tension providing an increased elasticity to the web.

Claims

1. An elastic, three-dimensional, fluid pervious, polymeric web having a first direction and a second direction perpendicular thereto, said web comprising:

a plurality of three-dimensional, beam-like elements having a base portion in an uppermost plane and a pair of sidewall portions depending from said base portion connected to one another forming apertures in said web, a plurality of said three-dimensional, beam-like elements having permanently deformed sections such that said base portion of said permanently deformed section is below said uppermost plane while said web is in a substantially non-tensioned state, said base portion of said permanently deformed section being elevated towards said uppermost plane when said web is subjected to tension in the first direction allowing said web to extend in the first direction and said base portion of said permanently deformed section returning to its non-tensioned position below said uppermost plane when the tension in said web is released.

2. The elastic, three-dimensional web of claim 1, wherein at least a portion of said three-dimensional, beam-like elements are substantially straight along a portion of their length.

3. The elastic, three-dimensional web of claim 1, wherein at least a portion of said three-dimensional, beam-like elements are substantially straight along their entire length.

4. The elastic, three-dimensional web of claim 1, wherein said apertures are of non-uniform cross-section along their length.

5. The elastic three-dimensional web of claim 1, wherein said apertures are of decreasing cross-section in the direction of said second surface, thereby promoting rapid transmission fluids deposited on said apertures in said first surface to the corresponding apertures in said second surface without lateral transmission of said fluids between adjacent apertures.

6. The elastic, three-dimensional web of claim 1, wherein a plurality of said three-dimensional, beam-like elements having permanently deformed sections are located in predetermined discrete portions of said web.

7. The elastic, three-dimensional web of claim 1, wherein said base portion of said permanently deformed section is elevated towards said uppermost plane when said web is subjected to tension in the second direction allowing said web to extend in the second direction and said base position of said permanently deformed section returning to its non-tensioned portion below said uppermost plane when the tension in said web is released.

8. An absorbent article comprising a wearer-contacting topsheet and an absorbent element for absorbing bodily fluids, said topsheet comprising an elastic, three-dimensional, fluid pervious, polymeric web having a first direction and a second direction perpendicular thereto, said web comprising:

a plurality of three-dimensional beam-like elements having a base portion in an uppermost plane and a pair of sidewall portions depending from said base portion connected to one another forming apertures in said web, a plurality of said three-dimensional, beam-like elements having permanently deformed sections such that said base portion of said permanently deformed section is below said uppermost plane while said web is in a substantially non-tensioned state, said base portion of said permanently deformed section being elevated towards said uppermost plane when said web is subjected to tension in the first direction allowing said web to extend in the first direction and said base portion of said permanently deformed section returning to its non-tensioned position below said uppermost plane when the tension in said web is released.

9. The absorbent article of claim 8, including a backsheet resistant to the passage of aqueous fluid therethrough secured in superposed relation to said absorbent article adjacent the surface of said absorbent element opposite said topsheet.

10. The structure of claim 9, wherein said absorbent article comprises a catamenial appliance.

11. The structure of claim 10, wherein said catamenial appliance is extensible or stretchable.

12. The structure of claim 9, wherein said absorbent article comprises a disposable diaper.

13. The structure of claim 9, wherein said absorbent article is extensible or stretchable.

14. The structure of claim 9, wherein a plurality of said three-dimensional beam-like elements having permanently deformed sections are located in predetermined discrete portions of said web.

15. The structure of claim 9, wherein said base portion of said permanently deformed section is elevated towards said uppermost plane when said web is subjected to tension in the second direction allowing said web to extend in the second direction and said base position of said permanently deformed section returning to its non-tensioned portion below said uppermost plane when the tension in said web is released.