Superelastic formable guidewire with malleable cladding

• US 5,368,049 A
• Filed: 10/15/1993
• Issued: 11/29/1994
• Est. Priority Date: 05/21/1991
• Status: Expired due to Term

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Raman, L. Venkata, Salmon, Stephen M.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): Tucker, Guy V.
• Application Number:
  US08/138,554
• Time in Patent Office: 410 Days
• Field of Search: 128/772, 128/657, 128/656, 128/658, 604/95, 604/164, 604/280, 604/281, 604/282, 604/264
• US Class Current: 600/585
• CPC Class Codes: A61M 2025/09083 having a coil around a core
• CPC Class Codes: A61M 2025/09175 having specific characteristics at the distal tip
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 25/09 Guide wires

Abstract

A guidewire is provided having a malleable segment extending beyond a superelastic tip portion of the guidewire. Such a configuration provides a guidewire which is resistant to kinking and plastic deformation in the superelastic portion, but which has a distal segment which can be shaped by a physician immediately prior to use in a surgical procedure. The malleable segment can be attached to the distal end of the superelastic tip portion, or alternatively, can result from a malleable coating on a portion of the superelastic tip, wherein the coating is thick enough to allow the coated portion of the tip to be formed into a desired shape. The malleable segment can be radiopaque to ease fluoroscopic visualization of the guidewire. In addition, the entire guidewire located proximally to the malleable segment can be fabricated from a superelastic alloy to provide resistance to kinking and plastic deformation along virtually the entire length of the guidewire.

Claims

1. A guidewire for a catheter comprising:

a. a core wire having a distal end portion formed of a superelastic alloy;

b. a flexible coil surrounding the distal end portion and extending distally beyond the distal end portion; and

c. a forming ribbon contained within the coil to be formed into a desired shape, the forming ribbon extending between the distal end portion and a portion of the coil located beyond the distal end portion;

wherein the distal end portion includes a continuous layer of malleable material on a surface thereof, the malleable material covering at least about 2.2 centimeters of the distal end portion said malleable material being of thickness sufficient to impart manual formability to the distal end portion in the region of the malleable material.

2. A guidewire as in claim 1 wherein the cladding comprises a metal or metallic alloy which does not exhibit superelastic properties.

3. A guidewire as in claim 2 wherein the cladding comprises gold.

4. A guidewire as in claim 1 wherein the superelastic alloy comprises an alloy of nickel and titanium.

5. A guidewire as in claim 4 wherein the superelastic alloy comprises nitinol.

6. A guidewire as in claim 1 wherein the core wire comprises a superelastic metallic alloy.

7. A guidewire as in claim 6 wherein the superelastic alloy comprises an alloy of nickel and titanium.

8. A guidewire as in claim 7 wherein the superelastic alloy comprises nitinol.

9. A guidewire as in claim 6 wherein the distal end portion of the guidewire and the core wire are fabricated from a single segment of a superelastic metallic alloy.

10. A guidewire as in claim 1 wherein the distal end portion of the guidewire is gradually tapered toward the distal end of the guidewire.

11. A guidewire as in claim 1 wherein the coil is fabricated of a material selected from the group consisting of platinum-tungsten alloys, gold-platinum alloys and stainless steel.

12. A guidewire as in claim 1 wherein the coil is formed of a radiopaque material.

13. A guidewire as in claim 1 having a lubricious coating on the surface thereof.

14. A guidewire for a catheter comprising:

a. a shaft of a superelastic alloy, the shaft defining a body portion, a distal tip portion and a proximal end; and

b. a continuous layer of malleable material on the surface of the shaft and extending on the distal tip portion at least about 2.2 centimeters and terminating distal to the proximal end, said malleable material being of a thickness sufficient to impart manual formability to the distal tip in the region of the malleable material.

15. A guidewire as in claim 14 wherein the superelastic alloy comprises an alloy of nickel and titanium.

16. A guidewire as in claim 15 wherein the superelastic alloy comprises nitinol.

17. A guidewire as in claim 14 wherein the malleable material comprises gold.

18. A guidewire as in claim 14 wherein the malleable material is radiopaque.

19. A guidewire as in claim 14 additionally comprising a lubricious coating applied to the surface thereof.

20. A guidewire as in claim 14 wherein the distal tip portion is gradually tapered toward the distal end of the guidewire.

21. A guidewire as in claim 20 wherein the distal tip includes a spherical element at its distal end.