Capacitor

• US 5,369,547 A
• Filed: 03/22/1993
• Issued: 11/29/1994
• Est. Priority Date: 03/22/1993
• Status: Expired due to Term

• Current Assignee: Evans Capacitor Co.
• Original Assignee: The Evans Finding Company, Incorporated
• Inventors: Evans, David A.
• Primary Examiner(s): Reynolds, Bruce A.
• Assistant Examiner(s): Mills, Gregory L.
• Application Number:
  US08/035,224
• Time in Patent Office: 617 Days
• Field of Search: 29/25.03, 361/503, 361/508, 361/509, 361/517, 361/516, 361/520, 361/518, 361/519, 361/507, 361/529, 361/532, 361/541, 361/522
• US Class Current: 361/516
• CPC Class Codes: H01G 11/58 Liquid electrolytes
• CPC Class Codes: H01G 9/00 Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
• CPC Class Codes: H01G 9/042 characterised by the material H01G11/22 takes precedence
• CPC Class Codes: H01G 9/0425 specially adapted for cathode
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

An electrolytic capacitor including a metal container having an inside surface and an outside surface and functioning as a cathode of the capacitor, a porous coating including an oxide of one of ruthenium, iridium, nickel, rhodium, platinum, palladium, and osmium disposed at the inside surface of the container in electrical communication with the container, an anode selected from the group consisting of tantalum, aluminum, niobium, zirconium, and titanium, disposed within and spaced from the porous coating, and an electrolyte within the container in contact with the porous coating and the electrode.

Claims

1. A capacitor comprising:

a container having an inside surface;

a cathode comprising a porous coating including an oxide of a metal selected from the group consisting of ruthenium, iridium, nickel, rhodium, platinum, palladium, and osmium disposed on the inside surface of the container;

an anode spaced from the porous coating and including a metal selected from the group consisting of tantalum, aluminum, niobium, zirconium, and titanium; and

an electrolyte in contact with the porous coating and the anode, the container containing the anode and the electrolyte.

2. The capacitor of claim 1 wherein the container comprises a metal and the porous coating is disposed directly on the inside surface of the container.

3. The capacitor of claim 2 wherein the anode is porous sintered tantalum having an oxide coating.

4. The capacitor of claim 3 wherein the electrolyte is a sulfuric acid solution.

5. The capacitor of claim 2 wherein the anode is aluminum coated with an oxide of aluminum.

6. The electrode of claim 5 wherein the electrolyte is an ammonium salt dissolved in glycol.

7. The capacitor of claim 2 wherein the electrolyte is chosen from the group consisting of sulfuric acid, potassium hydroxide, and ammonium salts dissolved in glycol.

8. The capacitor of claim 2 wherein the porous coating includes a mixture of at least one oxide chosen from the group consisting of oxides of ruthenium, iridium, nickel, rhodium, platinum, palladium, and osmium and at least one oxide chosen from the group consisting of oxides of tantalum, titanium, and zirconium.

9. The capacitor of claim 2 wherein the porous coating includes a mixture of oxides of ruthenium and tantalum.

10. The capacitor of claim 2 wherein the porous coating is formed by depositing a salt of the metal of the metal oxide and oxidizing the salt in air to form the porous coating.

11. The capacitor of claim 1 wherein the container include a first metal body on which the porous coating is disposed, a second metal body, and a sealant disposed between and contacting the first and second metal bodies, the anode being disposed on the second metal body.

12. The capacitor of claim 11 wherein the electrolyte is chosen from the group consisting of sulfuric acid, potassium hydroxide, and ammonium salts dissolved in glycol.

13. The capacitor of claim 11 wherein the anode is porous sintered tantalum having an oxide coating.

14. The capacitor of claim 13 wherein the electrolyte is a sulfuric acid solution.

15. The capacitor of claim 11 wherein the porous coating includes a mixture of at least one oxide chosen from the group consisting of oxides of ruthenium, iridium, nickel, rhodium, platinum, palladium, and osmium and at least one oxide chosen from the group consisting of oxides of tantalum, titanium, and zirconium.

16. The capacitor of claim 11 wherein the porous coating includes a mixture of oxides of ruthenium and tantalum.

17. The capacitor of claim 11 including electrically insulating spacing means disposed between the porous coating and the anode for preventing direct contact between the porous coating and the anode.

18. The capacitor of claim 17 wherein the spacing means is a material selected from the group consisting of polyolefin, polyethylene, and polypropylene.

19. The capacitor of claim 17 wherein the spacing means comprises a plurality of spaced apart masses of an electrically insulating material that is stable in the electrolyte, the masses being disposed on the porous coating.

20. The capacitor of claim 11 wherein the sealant is a hot melt polyolefin.

21. The capacitor of claim 11 wherein the porous coating is formed by depositing a salt of the metal of the metal oxide on the first metal body and oxidizing the salt in air to form the porous coating.

22. The capacitor of claim 1 wherein the anode is porous sintered tantalum having an oxide coating.

23. The capacitor of claim 1 wherein the electrolyte is chosen from the group consisting of sulfuric acid, potassium hydroxide, and ammonium salts dissolved in glycol.

24. The capacitor of claim 1 wherein the porous coating includes a mixture of at least one oxide chosen from the group consisting of oxides of ruthenium, iridium, nickel, rhodium, platinum, palladium, and osmium and at least one oxide chosen from the group consisting of oxides of tantalum, titanium, and zirconium.

25. The capacitor of claim 1 wherein the container includes a case and a metal foil within the case, the foil forming the inside surface of the container.

26. The capacitor of claim 25 wherein the case is a metal and the metal foil is electrically connected to the case.

27. The capacitor of claim 26 wherein the metal body is welded to the container.

28. A capacitor comprising:

a plurality of capacitor cells, each cell including;

a container comprising a first metal body having opposed inside and Outside surfaces, a second metal body having opposed inside and outside surface and a sealant disposed between and contacting adjacent first and second metal bodies;

a cathode comprising a porous coating including an oxide of a metal selected from the group consisting of ruthenium, iridium, nickel, rhodium, platinum, palladium, and osmium disposed on the inside surfaces of said first and second metal bodies;

an anode selected from the group consisting of tantalum, aluminum, niobium, zirconium, and titanium disposed on the outside surfaces of the first and second metal bodies; and

spacing means disposed between the porous coating and the anode for preventing direct contact between the porous coating and the anode within each capacitor cell,

wherein the plurality of the capacitor cells are disposed in a serial arrangement with the porous coating on one first metal body being disposed opposite the anode of the next adjacent second metal body in the serial arrangement with the spacing means disposed between, separating, and preventing direct contact between the opposed porous coatings and the anodes in each capacitor cell in the serial arrangement;

a third metal body having first and second opposed surfaces disposed at a first end of the serial arrangement and having a porous coating including an oxide of a metal selected from the group consisting of ruthenium, iridium, nickel, rhodium, platinum, palladium, and osmium disposed on one side of the third metal body and opposite an anode of a first metal body in the serial arrangement, but no anode, as a cathode terminal of the capacitor;

a fourth metal body having first and second opposed surfaces and disposed at a second end of the serial arrangement and including an anode selected from the group consisting of tantalum, aluminum, niobium, zirconium, and titanium disposed on one side of the fourth metal body and opposite a porous coating of a second metal body in the serial arrangement, but no porous coating, as an anode of the capacitor;

an electrolyte disposed between and contacting the opposed porous coatings and anodes in the serial arrangement; and

a sealant disposed between and contacting the third metal body and a first metal body and between and contacting a second metal body and the fourth metal body in the serial arrangement, sealing the electrolyte within the capacitor cells.

29. The capacitor of claim 28 wherein the electrolyte is chosen from the group consisting of sulfuric acid, potassium hydroxide, and ammonium salts dissolved in glycol.

30. The capacitor of claim 28 wherein the porous coating includes a mixture of at least one oxide chosen from the group consisting of oxides of ruthenium, iridium, nickel, rhodium, platinum, palladium, and osmium and at least one oxide chosen from the group consisting of oxides of tantalum, titanium, and zirconium.

31. The capacitor of claim 28 wherein the spacing means is a material selected from the group consisting of polyolefin, polyethylene, polypropylene, glass fiber paper, and an ion-permeable membrane.

32. The capacitor of claim 28 wherein the spacing means comprises a plurality of spaced apart masses of an electrically insulating material that is stable in the electrolyte.

33. The capacitor of claim 28 wherein the sealant is a hot melt polyolefin.

34. The capacitor of claim 28 including means for electrically interconnecting said first, second, third, and fourth metal bodies in series.

35. The capacitor of claim 34 wherein said means for electrically interconnecting comprises an electrically conductive material disposed within the sealant and contacting the first, second, third, and fourth metal body.

36. The capacitor of claim 34 including an electrically conductive film disposed on the sealant and contacting the first, second, third, and fourth metal bodies.

37. The capacitor of claim 28 wherein each anode is a porous sintered tantalum body coated with an oxide of tantalum.

38. The capacitor of claim 37 wherein the electrolyte is a sulfuric acid solution.

39. The capacitor of claim 28 wherein the porous coating includes a mixture of oxides of ruthenium and tantalum.

40. The capacitor of claim 28 wherein the porous coating is formed by depositing a salt of the metal of the metal oxide on the first and second metal bodies and oxidizing the salt in air to form the porous coating.