Process and apparatus for precise volumetric diluting/mixing of chemicals
First Claim
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1. Apparatus for accurately mixing chemicals from two or more bulk sources which comprises:
- a first intake line providing fluid communication of chemical between a first bulk source and a first metered vessel;
a second intake line providing fluid communication of chemical between a second bulk source and a second metered vessel;
a dispense line providing fluid communication between each of the meter vessels and a down-stream facility;
wherein each of the metered vessels comprises;
a container of predetermined volume;
at least one constricted fill tube, which constricted tube is filled once the container has been filled to a set level; and
at least two sensors, a first sensor detecting when the vessel is nearly filled with chemical and a second sensor detecting when the vessel is completely filled with chemical;
wherein at least the second sensor is mounted on the constricted fill tube so as to provide amplified chemical fluid level information to the second sensor; and
wherein fluid flow into each of the metered vessels is controlled in response to signals from the sensors, an adjustable valve included on each of the intake lines responding to signals from the sensors, the valve adjusting the rate of chemical flow into the metered vessel so as to restrict chemical intake after chemical level has reached the first sensor and to cease chemical intake after chemical level has reached the second sensor, assuring precise cessation of chemical flow into the metered vessels at a predetermined volume.
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Abstract
Apparatus and method for accurate measuring and mixing of chemicals is disclosed. The apparatus includes one or more metered vessels having a container of predetermined volume and at least one constricted vent tube therein. By mounting a sensor on the constricted vent tube, a greatly amplified measurement of the precise chemical volume in the metered vessel is provided. The apparatus and method of the present invention readily lends itself to a variety of applications and can be adapted to handle virtually any form of chemical mixing, diluting, or generating process.
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Citations
24 Claims
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1. Apparatus for accurately mixing chemicals from two or more bulk sources which comprises:
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a first intake line providing fluid communication of chemical between a first bulk source and a first metered vessel; a second intake line providing fluid communication of chemical between a second bulk source and a second metered vessel; a dispense line providing fluid communication between each of the meter vessels and a down-stream facility; wherein each of the metered vessels comprises;
a container of predetermined volume;
at least one constricted fill tube, which constricted tube is filled once the container has been filled to a set level; and
at least two sensors, a first sensor detecting when the vessel is nearly filled with chemical and a second sensor detecting when the vessel is completely filled with chemical;wherein at least the second sensor is mounted on the constricted fill tube so as to provide amplified chemical fluid level information to the second sensor; and wherein fluid flow into each of the metered vessels is controlled in response to signals from the sensors, an adjustable valve included on each of the intake lines responding to signals from the sensors, the valve adjusting the rate of chemical flow into the metered vessel so as to restrict chemical intake after chemical level has reached the first sensor and to cease chemical intake after chemical level has reached the second sensor, assuring precise cessation of chemical flow into the metered vessels at a predetermined volume. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 20)
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17. Apparatus for accurately measuring and combining chemicals which comprises:
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at least one metered vessel in fluid communication with at least one bulk source of chemicals, by at least one intake line the metered vessel comprising;
a container of predetermined volume;
at least one constricted vent tube, which constricted vent tube is filled once the container has been filled to a set level; and
at least two sensors, a first sensor detecting when the vessel is nearly filled with chemical and a second sensor detecting when the vessel is completely filled with chemical;a dispense line providing fluid communication between the metered vessel and a down-stream facility; wherein at least the second sensor is mounted on the constricted vent tube so as to provide amplified chemical fluid level information to the second sensor; and wherein fluid flow into the metered vessel is controlled in response to signals from the sensors, an adjustable valve included on said at least one intake line responding to signals from the sensors, the valve adjusting the rate of chemical flow into the metered vessel so as to restrict chemical intake after chemical level has reached the first sensor and to cease chemical intake after chemical level has reached the second sensor, assuring precise cessation of chemical flow into the metered vessel at a predetermined volume. - View Dependent Claims (18, 19, 21, 22, 23, 24)
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Specification