Thin brick panel assembly

• US 5,373,676 A
• Filed: 09/28/1992
• Issued: 12/20/1994
• Est. Priority Date: 09/28/1992
• Status: Expired due to Term

• Current Assignee: Williams Panel Brick, Incorporated
• Original Assignee: Gerald T. Francis, Gregory J. Francis, Robert G. Francis, Steven R. Francis
• Inventors: Francis, Robert G., Francis, Gregory J., Francis, Gerald T., Francis, Steven R.
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): KENT, CHRISTOPHER T
• Application Number:
  US07/952,021
• Time in Patent Office: 813 Days
• Field of Search: 52/506, 52/386, 52/387, 52/389
• US Class Current: 52/387
• CPC Class Codes: E04F 13/0862 composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid

Abstract

A thin brick panel assembly for forming a brick facing on a building includes a backing member formed from of a single sheet of material which is adapted to properly retain individual thin brick tiles, and support clips utilized in supporting the completed brick facing. The backing member has a uniform cross-section throughout its entire length, and provides channels which allow the thin brick tiles to lay uniformly across each row. Support clips secure the completed brick facing to an underlying support structure of the building.

Claims

1. A brick assembly utilized in providing a self-supporting thin brick facing on a building structure, comprising:

a plurality of generally rectangular shaped thin brick tiles having opposed side edges, a top and a bottom surface;

a support panel for supporting said thin brick tiles, said support panel having a plurality of retaining channels for retaining said thin brick tiles, said retaining channels having a base and first and second opposed sides defined by laterally spaced, longitudinally extending holding guides, said holding guides being laterally spaced and generally parallel to one another, solid and integrally formed from said support panel;

said holding guides having first and second sides, said first side extending outwardly and toward said second side at an acute angle with said channel to form a knife edge extending from an outer portion of said holding guide into said channel, said knife edge being adapted to deform to frictionally retain said thin brick tile, said knife edge providing generally line contact with said thin brick tile along one of said opposed side edges, said second side being generally perpendicular to said channel providing a flat surface for facial contact against the other opposed side edge of said thin brick tile, said bottom surface of said thin brick tile being in generally facial contact with said base of said retaining channel;

said holding guides defining the lateral dimension of a respective channel;

said lateral dimension of said channel being slightly less than the lateral dimension of said thin brick tiles;

said thin brick tiles being inserted into said channels between said holding guides, said thin brick tiles deforming said knife edge of said first side of said holding guide while facially contacting said second side and said base;

whereby said support panel is adapted to be attached to a building structure and said thin brick tiles being snapped into said channels and held in place within said channels by said holding guides.

2. The brick assembly as recited in claim 1, wherein said guide members, and said support panel are formed from a foam material.

3. The brick assembly as recited in claim 1, wherein said backing member is formed of polystyrene.

4. The brick assembly as recited in claim 1, wherein said backing member includes a support clip adapted to secure said thin brick tile to said building structure, said support clip including a rear plate disposed between said thin brick tile and said backing member, a shelf portion extending from an outer edge of said rear plate and supporting said brick tile, said support clip having a portion extending from an edge of said shelf into the mortar area between said thin brick tiles, said support clip being adapted to be connected to said building structure by a fastening means extending through said backing member.

5. The brick assembly as recited in claim 4, wherein said support clip includes teeth extending from said shelf, said teeth extending at alternating angles to form at least two rows thereby resisting loads on said brick facing.

6. The brick assembly as recited in claim 1, further including drainage grooves formed in said backing member, said drainage grooves being generally vertical.

7. A brick assembly utilized in providing a self-supporting thin brick facing on a building structure, comprising:

a plurality of generally rectangular shaped thin brick tiles having opposed side edges, a top and a bottom surface;

a support panel for supporting said thin brick tiles, said support panel having a plurality of retaining channels for retaining said thin brick tiles, said retaining channels having a base and first and second opposed sides defined by laterally spaced, longitudinally extending holding guides, said holding guides being laterally spaced and generally parallel to one another, and integrally formed from said support panel; and

said support panel including a support clip adapted to secure said thin brick tile to a building structure, said support clip including a rear plate disposed between said thin brick tile and said support panel, a shelf portion extending from an outer edge of said rear plate and adapted to support said brick tile, said support clip having a portion extending from an edge of said shelf into a mortar area between said thin brick tiles, said support clip connected to said building structure by a fastener extending through said support panel.