Artificial leg with hydraulic knee flexion resistance

• US 5,376,137 A
• Filed: 07/19/1993
• Issued: 12/27/1994
• Est. Priority Date: 03/14/1991
• Status: Expired due to Fees

• Current Assignee: CHAS A Blatchford & Sons Limited
• Original Assignee: CHAS A Blatchford & Sons Limited
• Inventors: Woolnough, Vic J., Shorter, John J., Edwards, Peter D.
• Primary Examiner(s): Willse, David H.
• Application Number:
  US08/093,797
• Time in Patent Office: 526 Days
• Field of Search: 623/26, 623/39-46
• US Class Current: 623/44
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/68 Operating or control means
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2002/5075 Multiple spring systems including two or more helical springs

Abstract

An artificial leg includes a knee mechanism having means for restricting knee flexing movement during the stance phase of the walking cycle. The restricting means includes a piston and cylinder assembly so coupled in the mechanism that the piston is movable in the cylinder with knee flexion and extension. The knee mechanism includes two chassis parts arranged to move relatively to each other when an axial load is applied to the limb. One end of the piston and cylinder assembly is connected to one of the chassis parts while the other chassis part engages a control member coupled to a valve inside the piston and cylinder assembly so that the valve is operated in response to relative load-dependent movements of the chassis parts in order to restrict the flow of fluid and thereby create resistance to knee flexion during the stance phase. The chassis parts are connected together by an anterior pivot joint and are resiliently moveable relative to each other according to applied load. The piston and cylinder assembly is also operable to resist movement during the swing phase of the walking cycle, and the interaction of the knee chassis parts with the control member is arranged so that movement of the member is reduced or does not occur at all for flexion angles greater than a predetermined value between 30° and 40°.

Claims

1. An artificial leg comprising:

an upper leg component,

a lower leg component,

knee pivoting means pivotally coupling the lower leg component to the upper leg component to permit knee flexion and extension movements,

an hydraulic piston and cylinder assembly coupled between said upper and lower leg components to resist at least said flexion movement during the stance phase, and

automatic control means for altering the degree to which the piston and cylinder assembly resists the flexion movement,

wherein one of said leg components includes at least two portions, one of which is coupled to the other of said leg components by said knee pivoting means and is movable relative to the other of said two portions in response to the application of an axial load to said one leg component, and

wherein the control means are responsive to said relative movement of said leg component portions to increase the resistance of said piston and cylinder assembly to said flexion movement when the knee flexion angle is within a first knee flexion angle range, but are comparatively unresponsive when the knee flexion angle is within a second knee flexion angle range which is above said first angle range.

2. An artificial leg according to claim 1, wherein the piston and cylinder assembly has two ends each pivotally connected to a respective one of the leg components, wherein that end of said assembly which is connected to said one leg component is pivotally secured to said one leg component portion, and wherein the control means include a control member forming part of said piston and cylinder assembly and arranged to engage said other leg component portion.

3. An artificial leg according to claim 1, wherein said one leg component portion is pivotally attached to said other leg component portion by means of an anterior pivotal connection, and wherein the piston and cylinder assembly has two ends one of which is pivotally connected to said one leg component portion by means of a posterior pivotal connection and the other of which is pivotally connected to said other leg component.

4. An artificial leg according to claim 1, further comprising a resilient element coupling the two leg component portions and arranged to resist the load-responsive relative movement of the two portions.

5. An artificial leg according to claim 1, wherein:

said one leg component is the upper leg component,

said one leg component portion is a knee joint carrier, said knee pivoting means comprising a fixed pivot joint carried by said knee joint carrier and defining a knee axis of rotation,

said knee joint carrier is pivotally attached to said other leg component portion by means of a pivotal connection spaced from the knee axis, and

the upper leg component includes a resilient element arranged to be compressed when the knee joint carrier moves relative to said other portion of said two leg component portions upon application of an axial load.

6. An artificial leg according to claim 5, wherein:

the piston and cylinder assembly has two ends each pivotally connected to a respective one of the leg components,

the pivotal connection between said two portions of said upper leg component defines a pivot axis substantially parallel to and to the anterior of the knee axis,

that end of the piston and cylinder assembly connected to the upper leg component is pivotally connected to the knee joint carrier to the posterior of the knee joint axis, and

the control means include a control member which forms part of said piston and cylinder assembly and which is engaged by said other portion of said two upper leg component portions adjacent the pivotal connection of the piston and cylinder assembly to the knee carrier.

7. An artificial leg according to claim 6, wherein the control member is associated with a control rod running parallel to a piston rod of the piston and cylinder assembly, the control rod being coupled to a valve in the assembly for restricting fluid flow in the assembly.

8. An artificial leg according to claim 5, wherein said other portion of said two leg component portions is itself pivotally attached by means of an anterior pivot connection to a third portion of the upper leg component located proximally with respect to said one and said other portions, said third portion being resiliently coupled to said other portion to the posterior of said anterior pivot connection to provide knee resilience during the stance phase.

9. An artificial leg according to claim 1, wherein the piston and cylinder assembly includes means fur resisting flexion movement of the lower leg component relative to the upper leg component during the swing phase.

10. An artificial leg according to claim 9, including means for reducing the resistance of the piston and cylinder assembly to flexion movement during the swing phase when the knee flexion angle is within said first angle range in comparison to the resistance to swing phase flexion when the flexion angle is within said second angle range.

11. An artificial leg according to claim 10, wherein said first and second angle ranges extend respectively below and above a predetermined knee flexion angle in the region of 30°

to 40°

.

12. An artificial leg according to claim 11, wherein said means for reducing resistance to flexion comprises at least one transfer passage in the piston and cylinder assembly, which passage is restricted when the flexion angle is greater than said predetermined angle.

13. An artificial leg according to claim 1, wherein said control means include means for progressively reducing said resistance to flexion movement with increasing angles of knee flexion.

14. An artificial leg according to claim 1, wherein:

the piston and cylinder assembly has two ends each pivotally connected to a respective one of the leg components,

that end of said assembly which is connected to said one leg component is pivotally connected to one of said two leg component portions,

the control means include (i) a control member which forms part of the piston and cylinder assembly and which is arranged to engage the other of said two leg component portions, and (ii) a cam associated with said other of said two leg component portions and shaped to reduce said resistance to flexion with increasing knee flexion angle.

15. An artificial leg according to claim 14, wherein:

said piston and cylinder assembly is coupled to said one leg component by a piston rod of the assembly,

said control member extends transversely from the piston rod and is associated with a control rod running parallel to said piston rod and coupled to a valve for restricting fluid flow in the assembly, and

said cam is located alongside said piston rod to engage the control member.

16. A knee mechanism for rotatably connecting a shin component of an artificial leg to a thigh component of the leg, wherein the mechanism comprises:

a first part for connection to one of said components,

a second part movable relative to said first part in response to the application of a load to said one component, the load being directed axially of the component,

knee pivoting means for pivotally coupling the second part to the other of said components,

an hydraulic piston and cylinder assembly coupled to one of the said parts and arranged to be coupled to said other component for resisting flexion movement of said one component relative to said other component during the stance phase, and

automatic control means for altering the degree to which the piston and cylinder assembly resists the flexion movement,

wherein the control means are responsive to said relative movement of said first and second parts of the mechanism to increase the resistance of said piston and cylinder assembly to said flexion movement when the knee flexion angle of said one component with respect to said other component is within a first knee flexion angle range, but are comparatively unresponsive when said knee flexion angle is with a second knee flexion angle range which is above the first angle range.

17. An artificial leg comprising:

an upper leg component;

a lower leg component;

knee pivoting means pivotally coupling the lower leg component to the upper leg component to permit knee flexion and extension movements,

an hydraulic piston and cylinder assembly coupled between said upper and lower leg components to resist at least said flexion movement during the stance phase, and

automatic control means for altering the degree to which the piston and cylinder assembly resists the flexion movement,

wherein one of said leg components includes at least two portions, one of which is coupled to the other of said leg components by said knee pivoting means and is configured to move generally in the direction of a longitudinal axis of said one leg component relative to the other of said two portions in response to the application of an axial load to said one leg component in the direction of said longitudinal axis,

wherein the piston and cylinder assembly has two ends each pivotally connected to a respective one of the leg components, and wherein that end of said assembly which is connected to said one leg component is pivotally connected to said one leg component portion; and

wherein the control means are responsive to said load-responsive relative movement of the two leg component portions to increase the resistance of said piston and cylinder assembly to said flexion movement.

18. An artificial leg according to claim 17, wherein said one leg component portion is pivotally attached to said other leg component portion by means of an anterior pivotal connection, and wherein the piston and cylinder assembly has two ends one of which is pivotally connected to said one leg component portion by means of a pivotal connection to the posterior of said knee pivoting means and the other of which is pivotally connected to said other leg component.

19. An artificial leg according to claim 18, wherein:

said one leg component is the upper leg component,

said one leg component portion is a knee joint carrier, said knee pivoting means comprising a fixed pivot joint carried by said knee joint carrier and defining a knee axis of rotation,

said knee joint carrier is pivotally attached to said other leg component portion by means of a pivotal connection spaced anteriorly from the knee axis, and

the upper leg component includes a resilient element arranged to be compressed when the knee joint carrier moves relative to said other portion of said two leg component portions upon application of an axial load.

20. An artificial leg according to claim 19, wherein the knee axis is between said anterior and said posterior connections.

21. An artificial leg according to claim 17, wherein the other end of said piston and cylinder assembly is connected at a fixed pivot on said other leg component.

22. An artificial leg according to claim 17, wherein said end of said piston and cylinder assembly is pivotally connected to said one leg component portion at a position spaced from the knee pivoting means.