Anisometric metal needles with L-shaped cross-section

• US 5,376,463 A
• Filed: 09/20/1993
• Issued: 12/27/1994
• Est. Priority Date: 03/26/1991
• Status: Expired due to Term

• Current Assignee: Hughes Electronics Corporation (Rtx Corporation)
• Original Assignee: Hughes Aircraft Company (Rtx Corporation)
• Inventors: Van Ast, Camille I., Miller, Leroy J., Bak, Chan S.
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): JENKINS, DANIEL J
• Application Number:
  US08/124,777
• Time in Patent Office: 463 Days
• Field of Search: 252/572, 428/605, 428/606, 428/607, 428/610, 428/611, 428/615, 428/546, 428/547, 75/255
• US Class Current: 428/547
• CPC Class Codes: C23C 14/0005 Separation of the coating from the substrate
• CPC Class Codes: C23C 14/04 Coating on selected surface areas, e.g. using masks
• CPC Class Codes: C23C 14/225 Oblique incidence of vaporised material on substrate
• CPC Class Codes: G02F 1/172 based on a suspension of orientable dipolar particles, e.g. suspended particles displays
• CPC Class Codes: Y10T 428/12014 having metal particles
• CPC Class Codes: Y10T 428/12021 having composition or density gradient or differential porosity
• CPC Class Codes: Y10T 428/12424 Mass of only fibers
• CPC Class Codes: Y10T 428/12431 Foil or filament smaller than 6 mils
• CPC Class Codes: Y10T 428/12438 Composite
• CPC Class Codes: Y10T 428/12458 having composition, density, or hardness gradient
• CPC Class Codes: Y10T 428/12465 having magnetic properties, or preformed fiber orientation coordinate with shape
• CPC Class Codes: Y10T 428/12493 Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]

Abstract

A grating (22) of narrow parallel ridges (24) is formed in the surface (26) of a substrate (20) made of a hard material such as silicon dioxide. Metal (40) is deposited onto the grating (22) perpendicular to the ridges (24) at an angle of approximately 45° to the surface (26) of the grating such that the metal (40) is deposited onto the top (24a) and one of the sides (24b) of the each of the ridges (24) to form generally L-shaped metal strips (12'"'"') thereon. The metal strips (12'"'"') are cut at periodic intervals along the ridges (24) to produce anisometric metal needles (12). The substrate (20) is immersed in a dielectric fluid (14), and ultrasonic energy is applied to cause the needles (12) to release from the substrate (20) into suspension in the fluid (14). The L-shape of the needles (12) makes them resistant to bending. The suspension (10) has birefringent properties similar to liquid crystals, but may be electrically switched at much higher speed. The index of refraction of the suspension (10) varies in accordance with the alignment of the needles (12), thereby enabling the direction and phase of an electromagnetic wave propagating through the suspension (10) to be controlled by varying the magnitude of the applied electric field.

Claims

1. An anisometric metal needle having a generally L-shaped cross-section, a length of between approximately 5,000-40,000 Angstroms, a width of between approximately 500-10,000 Angstroms, and a thickness of between approximately 200-3,000 Angstroms.

2. A needle as in claim 1, comprising:

a first metal layer having said generally L-shaped cross section which includes a inwardly facing concave surface and an outwardly facing convex surface; and

a second metal layer formed on said convex surface of the first metal layer.

3. A needle as in claim 2, in which the first metal layer comprises copper, and the second metal layer comprises aluminum.

4. A needle as in claim 3, in which the first metal layer has a thickness of between approximately 10-100 Angstroms, and the second metal layer has a thickness of between approximately 100-3,000 Angstroms.

5. A mass of separate anisometric metal needles, each needle having a generally L-shaped cross-section, a length of between approximately 5,000-40,000 Angstroms, a width of between approximately 500-10,000 Angstroms, and a thickness of between approximately 200-3,000 Angstroms.

6. A mass as in claim 5, in which each metal needle comprises:

a first metal layer having said generally L-shaped cross section which includes an inwardly facing concave surface and an outwardly facing convex surface; and

a second metal layer formed on said convex surface of the first metal layer.

7. A mass as in claim 6, in which the first metal layer comprises copper, and the second metal layer comprises aluminum.

8. A mass as in claim 7, in which the first metal layer has a thickness of between approximately 10-100 Angstroms, and the second metal layer has a thickness of between approximately 100-3,000 Angstroms.