Reflecting diffraction grating and device, such as encoder or the like, using the same

• US 5,377,044 A
• Filed: 02/17/1994
• Issued: 12/27/1994
• Est. Priority Date: 03/19/1990
• Status: Expired due to Term

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Matsuo, Yuji, Tomono, Haruo
• Primary Examiner(s): Lerner, Martin
• Application Number:
  US08/197,556
• Time in Patent Office: 313 Days
• Field of Search: 359/568, 359/572, 359/576, 359/566, 359/569, 351/166, 250/231.16, 250/201.4, 369/45
• US Class Current: 359/566
• CPC Class Codes: G02B 5/1852 using mechanical means, e.g. ruling with diamond tool, moulding
• CPC Class Codes: G02B 5/1861 Reflection gratings characterised by their structure, e.g. step profile, contours of substrate or grooves, pitch variations, materials G02B5/1809, G02B5/1828, G02B5/1833, G02B5/1838 and G02B5/1847 take precedence

Abstract

A reflecting diffraction grating is formed by depositing a metal in vacuum on a blazed diffraction grating having a cross section of regular projections and recesses to provide a metal reflecting film, and forming an SiO protective film on the reflecting film by vacuum deposition.

Claims

1. A reflecting diffraction grating comprising:

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprises projections and recesses having a diffraction function;

a metal reflecting film on the projections and recesses; and

an SiO film on said metal reflecting film.

2. A reflecting diffraction grating according to claim 1, further comprising:

a protective substrate adhered on said SiO film by an adhesive.

3. A reflecting diffraction grating according to claim 1, wherein said metal reflecting film is one of Cu, Al, Ag and Cr.

4. A reflecting diffraction grating according to claim 1, wherein said metal reflecting film has a thickness within a range of 1000 Å

-5000 Å

.

5. A reflecting diffraction grating according to claim 1, wherein said SiO film has a thickness within a range of 500 Å

-4000 Å

.

6. A reflecting diffraction grating according to claim 1, wherein said reflecting diffraction grating comprises a color separation diffraction grating for color separation.

7. A scale comprising:

a reflecting diffraction grating including;

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprises projections and recesses having a diffraction function;

a metal reflecting film on the projections and recesses; and

an SiO film on said metal reflecting film.

8. A method of producing a reflecting diffraction grating comprising the steps of:

preparing a glass substrate;

forming a resin layer on said glass substrate, which has a configuration of projections and recesses in order to form a diffraction grating and is substantially thinner than said glass substrate;

depositing a metal in vacuum on said projections and recesses of said diffraction grating to provide a metal reflecting film; and

forming an SiO film on said metal reflecting film.

9. A method according to claim 8, wherein the method of preparing said substrate comprises the steps of:

dropping a polymerization-curing-type resin on a mold having a diffraction-grating pattern;

superposing the glass substrate on the resin from above;

curing the polymerization-curing-type resin within the mold; and

releasing the cured resin from the mold.

10. A method according to claim 8, wherein said metal reflecting film is one of Cu, Al, Ag and Cr.

11. A method according to claim 8, wherein said metal reflecting film is deposited in vacuum with a thickness is within a range of 1000 Å

-5000 Å

.

12. A method according to claim 8, wherein said SiO film is formed with a thickness within a range of 500 Å

-4000 Å

.

13. An optical apparatus comprising:

a reflecting diffraction grating; and

optical means for guiding light onto said diffraction grating,

said reflecting diffracting grating comprising;

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprises projections and recesses having a diffraction function;

a metal reflecting film on said projections and recesses; and

an SiO film on said metal reflecting film.

14. An optical apparatus according to claim 13, further comprising detection means for detecting light from said diffraction grating.

15. An optical apparatus according to claim 13, wherein said diffraction grating is a color separation diffraction grating for color separation.

16. A displacement detector comprising:

a scale comprising a reflecting diffraction grating formed thereon;

illumination means for illuminating a light beam onto said diffraction grating; and

detection means for detecting interfered light formed from reflected and diffracted light from said diffraction grating to measure a relative displacement between said scale and said light beam,

said scale comprising;

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprises projections and recesses having a diffraction function;

a metal reflecting film on said projections and recesses; and

an SiO film on said metal reflecting film.

17. A displacement detector according to claim 16, wherein said illumination means includes a laser light source.

18. A displacement detector according to claim 17, wherein said laser light source comprises a semiconductor laser light source.

19. A linear encoder comprising a displacement detector which includes:

a scale with a reflecting diffraction grating formed thereon;

illumination means for illuminating a light beam onto said diffraction grating; and

detection means for detecting interfered light formed from reflected and diffracted light from said diffraction grating to measure a relative displacement between said scale and said light beam,

said scale comprising;

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprises projections and recesses having a diffraction function;

a metal reflecting film on said projections and recesses; and

an SiO film on said metal reflecting film.

20. A rotary encoder comprising a displacement detector which includes:

a scale with a reflecting diffraction grating formed thereon;

illumination means for illuminating a light beam onto said diffraction grating; and

detection means for detecting interfered light formed from reflected and diffracted light from said diffraction grating to measure a relative displacement between said scale and said light beam,

said scale comprising;

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprising projections and recesses;

a metal reflecting film on said projections and recesses; and

an SiO film on said metal reflecting film.

21. A driving system comprising:

a driving mechanism; and

a displacement detector for detecting a driving state of said driving mechanism,

said displacement detector comprising;

a scale comprising a reflecting diffraction grating;

illumination means for illuminating a light beam onto said diffraction grating; and

detection means for detecting interfered light formed from reflected and diffracted light from said diffraction grating to measure a relative displacement between said scale and said light beam,

said scale comprising;

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprises projections and recesses having a diffraction function;

a metal reflecting film on the projections and recesses; and

an SiO film on said metal reflecting film.

22. A driving system according to claim 21, further comprising:

control means for controlling said driving mechanism according to an output from said displacement detector.

23. A reflecting diffraction grating comprising;

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprises projections and recesses having a diffraction function;

a metal reflecting film formed on the projections and recesses; and

a film including an oxide of an Si element except SiO₂ on said metal reflecting film.

24. A method of producing a reflecting diffraction grating comprising the steps of:

preparing a glass substrate;

forming a resin layer on said glass substrate having projections and recesses to provide a diffraction grating that is substantially thinner than said glass substrate;

depositing a metal on said projections and recesses of said diffraction grating in a vacuum to provide a metal reflecting film; and

forming a film including an oxide of an Si element except SiO₂ on said metal reflecting film.

25. A displacement detector comprising:

a scale comprising a reflecting diffraction grating formed thereon;

illumination means for illuminating a light beam onto said diffraction grating; and

detecting means for detecting interfered light formed from reflected and diffracted light from said diffraction grating to measure a relative displacement between said scale and said light beam, said scale comprising;

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and comprises projections and recesses having a diffraction function;

a metal reflecting film formed on said projections and recesses and

a film including an oxide of an Si element except SiO₂ on said metal reflecting film.

26. A reflecting diffraction grating comprising:

a glass substrate;

a resin layer formed on said glass substrate that is substantially thinner than said glass substrate and has a configuration of projections and recesses in order to form a diffraction grating;

a metal reflecting film formed along the configuration of said resin layer; and

an SiO film on said metal reflecting film.

27. A reflecting diffraction grating according to claim 26, further comprising:

a protective substrate adhered on the SiO film by an adhesive.

28. A reflecting diffraction grating according to claim 26, wherein said metal reflecting film is one of Cu, Al, Ag and Cr.

29. A reflecting diffraction grating according to claim 26, wherein said metal reflecting film has a thickness within a range of 1000 Å

-5000 Å

.

30. A reflecting diffraction grating according to claim 26, wherein said SiO film has a thickness within a range of 500 Å

-4000 Å

.

31. A method of producing a reflecting diffraction grating comprising the steps of:

preparing a glass substrate;

forming a resin layer on said glass substrate that is substantially thinner than said glass substrate and has a configuration of projections and recesses in order to form a diffraction grating;

depositing a metal in vacuum along the configuration of said resin layer to form a metal reflecting film; and

forming an SiO film on said metal reflecting film.

32. A method according to claim 31, wherein the method of preparing said substrate comprises the steps of:

dropping a polymerization-curing-type resin on a mold having a diffraction-grating pattern;

superposing the glass substrate on the resin from above;

curing the polymerization-curing-type resin within the mode; and

releasing the cured resin from the mold.

33. A method according to claim 31, wherein said metal reflecting film is one of Cu, Al, Ag and Cr.

34. A method according to claim 31, wherein said metal reflecting film is deposited in vacuum with a thickness within a range of 1000 Å

-5000 Å

.

35. A method according to claim 31, wherein said SiO film is formed with a thickness within a range of 500 Å

-4000 Å

.