Method for mounting components and an apparatus therefor

• US 5,377,405 A
• Filed: 07/01/1993
• Issued: 01/03/1995
• Est. Priority Date: 07/01/1992
• Status: Expired due to Term

• Current Assignee: Yamaha Hatsudoki Kabushiki Kaisha (Yamaha Corporation)
• Original Assignee: Yamaha Hatsudoki Kabushiki Kaisha (Yamaha Corporation)
• Inventors: Ohta, Hiroyuki, Onodera, Hitoshi, Sakurai, Hiroshi, Indo, Kenichi
• Primary Examiner(s): Arbes, Carl J.
• Application Number:
  US08/086,512
• Time in Patent Office: 551 Days
• Field of Search: 29/740, 29/832, 29/759, 29/836
• US Class Current: 29/833
• CPC Class Codes: H05K 13/041 having multiple pick-up tools
• CPC Class Codes: H05K 13/0812 the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.
• CPC Class Codes: Y10T 29/49131 by utilizing optical sighting device
• CPC Class Codes: Y10T 29/53178 Chip component
• CPC Class Codes: Y10T 29/53261 Means to align and advance work part

Abstract

A number of embodiments of component pick up and mounting devices that include a plurality of pick up heads. The speed of the device is improved by providing sensing of the orientation of the components picked up by the pick up devices in a common sensing station. The device also includes means whereby one of the pick up devices may pick up a component large enough to interfere with the picking up of components by the other pick up devices by precluding the picking up of components by the other pick up devices when such a component is picked up by the one pick up device. The device further increases the speed by permitting pick up, recognition and correction of component orientation and mounting either simultaneously or operation of two or more of these functions at the same time on different pick up devices.

Claims

1. A method of picking up and mounting components with a apparatus comprising a carriage supported for translatory movement, a plurality of pick up devices carried by said carriage and each adapted to pick up a respective component and a sensing station for detecting information from components held by said pick up devices, said method comprising sensing of all components carried by each of said pick up devices in the sensing station a single position of said carriage.

2. A method as set forth in claims 1 wherein the sensing station comprises an optical sensor having a light source and a receptor.

3. A method as set forth in claim 2 wherein the optical sensor is used for measuring the orientation in which the components are picked up by the pick up devices.

4. A method as set forth in claim 3 wherein the measuring is effected by rotation of each component, about an axis defined by the pick up devices.

5. A method set forth in claim 3 wherein the rotation is accomplished initially in one direction and finally in the opposite direction.

6. A method as set forth in claim 5 wherein the pick up devices are moved between a lowered pick up and depositing position and a raised transporting position.

7. A method as set forth in claim 6 wherein at least a portion of the sensing operation is performed on each component during the movement from its lowered position wherein a component has been picked up and its raised position.

8. A method as set forth in claim 7 further including the steps of determining when the component has cleared the pick up area and for initiating the sensing operation thereafter.

9. A method as set forth in claim 2 wherein the pick up devices are staggered relative to the axis of the light rays from the light source the optical sensor so that components carried by each of the pick up devices can be optically sensed in the same location.

10. A method as set forth in claim 9 wherein the sensor is aligned in a plane of movement of the carriage and the pick up devices are skewed relatively to the plane.

11. A method as set forth in claim 1 wherein the sensing of the components is all carried out simultaneously.

12. A method as set forth in claim 1 wherein the sensing of the components is done sequentially,

13. A method as set forth in claim 2 wherein each pick up device is rotatable about a rotational axis "R" and the projected length of each component is measuredly in a plane parallel to the axis of rotation of the pick up device on the receptor and the projected length of each, component is measured in the plane at two angular rotations and the angular rotation between the two measured positions is measured for determining the place where the component has been picked up by the respective up device.

14. A method as set forth in claim 13 wherein each component is rotated to a second position wherein the projected length in the plane is at an extreme of the projected length in the plane.

15. A method as set forth in claim 14 wherein the projected length in the second position is the narrowest length.

16. A method as set forth in claim 14 wherein the component is rotated to an initial angular position prior to the measurement.

17. A method as set forth in claim 16 wherein the initial rotation is in a direction opposite from the direction of rotation from the first position to the second position.

18. A method as set forth in claim 16 wherein each component is rotated to the initial position prior to the beginning of measurements and when the component is initially picked up.

19. A method as set forth in claim 13 wherein the sensing of the components is all carried out simultaneously.

20. A method as set forth in claim 13 wherein the sensing of the components is done sequentially.

21. A method as set forth in claim 13 wherein a window on the receptor is selected corresponding to each of the components picked up by the pick up device depending upon the size of the component picked up.

22. A method for picking up and mounting components utilizing an apparatus comprising a carriage assembly supported for translatory movement, a plurality of pick up devices supported by said carriage and each adapted to pick up a respective component, and a sensing station said method comprising picking up of a component by one of said pick up devices simultaneously with the performance of a sensing operation on a component held by another of the pick up devices in the sensing station.

23. A method as set forth in claim 22 wherein the component upon which the performance of the sensing operation is performed is a component previously picked up by the other pick up device.

24. A method as set forth in claim 23 wherein the component picked up by the one pick up device is subsequently also subjected to a sensing operation.

25. A method as set forth in claim 24 wherein the sensing operation involves rotation of each component and the respective pick up device in a common sensing station.

26. A method for picking up and mounting components utilizing an apparatus comprising a plurality of pick device each adapted to pick up a respective component all mounted on a common carriage for translatory movement, said pick up devices being positioned in close proximity to each other, said method comprising precluding the picking up of a component by one of said pick up devices when the component picked up by an adjacent pick up device has a configuration that would interfere with a component if picked up by the one pick up device.

27. A method as set forth in claim 26 wherein there are at least three pick up devices each adapted to pick up a respective component and wherein when one component large enough to obscure picking up of components by the remaining pick up devices is picked up no components are picked up by the other pick up devices, two components of either the same or different sizes are picked up by two pick up devices or three components are picked up each by a respective pick up device.

28. A device for picking up and mounting components comprising a carriage support for translatory movement, a plurality of pick up devices carried by said carriage and each adapted to pick up a respective component and a sensing station including sensing means for detecting information from components held by said pick up devices, said sensing means having a sensing field sensing without interference of all components carried by each of said pick up devices in a single position of said carriage.

29. A device as set forth in claim 28 wherein the sensing means comprises an optical sensor having a light source and a receptor.

30. A device as set forth in claim 29 wherein the optical sensor is used to measure the orientation in which the components are picked up by the pick up devices by processing an output of the receptor.

31. A device as set forth in claim 30 wherein each pick up device is rotatable about a respective axis the orientation measuring is effected by rotating each component about the axis defined by the respective pick up device.

32. A device set forth in claim 31 wherein the rotation of each component is initially in one direction and subsequently in the opposite direction.

33. A device as set forth in claim 32 wherein the carriage carries means for supporting the pick up devices for movement between a lowered pick up and depositing position and a raised transporting position in addition to rotation about the respective pick up device axis.

34. A device as set forth in claim 33 wherein the optical sensor performs at least a portion of the sensing operation on each component during the movement of the pick up device from its lowered position wherein a component has been picked up and its raised position.

35. A device as set forth in claim 34 further including means for determining when the component has cleared the pick up area and for initiating the sensing operation thereafter.

36. A device as set forth in claim 28 wherein the pick up devices are staggered relative to an axis of the light rays from the light source of the optical sensor so that components carried by each of the pick up devices can be optically sensed by the receptor in the same location.

37. A device as set forth in claim 36 wherein the light rays define an axis that is aligned in a plane of movement and the pick up devices are skewed relatively to the plane of the light rays.

38. A device as set forth in claim 28 wherein the sensing of the components is all carried out simultaneously.

39. A device as set forth in claim 28 wherein the sensing of the components is done sequentially.

40. A device as set forth in claim 29 wherein each pick up device is rotatable about a rotational axis "R" and the optical sensor measures the projected length of each component in a plane parallel to the axis of rotation of the pick up device on the receptor and measures the projected length of each component in the plane at two angular rotations and measured the angular rotation about the "R" axis between the two measured positions for determining the place where the component has been picked up by the respective up device.

41. A device as set forth in claim 40 wherein each component is rotated about the "R" axis to a second position wherein the projected length in the plane is at an extreme of the projected length in the plane.

42. A device as set forth in claim 41 wherein the projected length in the second position is the narrowest length.

43. A device as set forth in claim 41 wherein the component is rotated to an initial angular position prior to the measurement.

44. A device as set forth in claim 43 wherein the initial rotation is in a direction opposite from the direction of rotation from the first position to the second position.

45. A device as set forth in claim 43 wherein each component is rotated to the initial position prior to the beginning of measurements and when the component is initially picked up.

46. A device as set forth in claim 40 wherein the sensing of the components is all carried out simultaneously.

47. A device as set forth in claim 40 wherein the sensing of the components is done sequentially.

48. A device as set forth in claim 40 wherein the device selects a window on the receptor corresponding to each of the components picked up by the pick up device depending upon the size of the component picked up.

49. A device as set forth in claim 29 wherein there is a single light source that conveys light rays on all of the components in the single position of the carriage and in the sensing station.

50. A device as set forth in claim 29 wherein there is a single receptor positioned for receiving an image from all of the components within the sensing station.

51. A device for picking up and mounting components comprising a carriage assembly supported for translatory movement, a plurality of pick up devices supported by said carriage for movement relative to said carriage to pick up a respective component, a sensing device for performing a sensing operation carried by said carriage, means for effecting the picking up of a component by one of said pick up devices simultaneously with the performance of an sensing operation by said sensing device on a component carried by another of the pick up devices.

52. A device as set forth in claim 51 wherein the component upon which the performance of the sensing operation is performed is a component previously picked up by the other pick up device.

53. A device as set forth in claim 52 wherein the component picked up by the one pick up device is subsequently also subjected to a sensing operation by the sensing device.

54. A device as set forth in claim 53 wherein the sensing operation involves rotation of each component and the respective pick up device in sensing station in which the sensing device is positioned.

55. A device for picking up and mounting components comprising a plurality of pick device each adapted to pick up a respective component all mounted on a common carriage for simultaneous translatory movement, said pick up devices being positioned in close proximity to each other, and control means for precluding the picking up of a component by one of said pick up devices when the component picked up by an adjacent pick up device has a configuration that would interfere with a component if picked up by the one pick up device.

56. A device as set forth in claim 55 wherein there are at least three pick up devices each adapted to pick up a respective component and wherein the control means selects the picking up only one component by one of the pick up devices when that component is large enough to obscure picking up of components by the remaining pick up devices, picking up of two components of either the same or different sizes or picking up of three components one by each pick up device.