Methods and apparatus for controlling the aerosol envelope generated by ultrasonic devices

• US 5,378,150 A
• Filed: 06/18/1992
• Issued: 01/03/1995
• Est. Priority Date: 06/18/1992
• Status: Expired due to Term

• Current Assignee: Stephen K. Harrel
• Original Assignee: Stephen K. Harrel
• Inventors: Harrel, Stephen K.
• Primary Examiner(s): O'Connor, Cary E.
• Application Number:
  US07/900,617
• Time in Patent Office: 929 Days
• Field of Search: 433/28, 433/91, 433/119, 604/22
• US Class Current: 433/91
• CPC Class Codes: A61C 17/065 characterised by provisions for processing the collected matter, e.g. for separating solids or air
• CPC Class Codes: A61C 17/12 Control devices, e.g. for suction
• CPC Class Codes: A61C 17/20 using ultrasonics
• CPC Class Codes: A61C 3/025 Instruments acting like a sandblast machine, e.g. for cleaning, polishing or cutting teeth

Abstract

Disclosed is a suction hood assembly that is attachable to an ultrasonic handpiece, as well as to a source of suction. The suction hood assembly includes a portion thereof that opens in an area adjacent the ultrasonic tip to provide an area of influence of the suction and thereby recover microdroplets of body fluids, matter and water mist. The suction can be used to control the size of the aerosol envelope generated when the water stream from the ultrasonic device is directed toward the ultrasonic-moving tip. The size of the aerosol envelope can be substantially reduced to a small area of operation, thereby minimizing the dispersion of germs, viruses and body fluids from the patient to the surgeon. The suction tube assembly is easily attached or removed from the ultrasonic handpiece, is easily manufactured, cost effective and thus is disposable.

Claims

1. An aerosol recovery assembly for use with an ultrasonic device of the type having an elongate handpiece, a tip, and an orifice through which water spray is jetted toward the tip and generates an aerosol, the combination of said aerosol recovery assembly and a portion of said ultrasonic device comprising:

a source of suction;

an insert of said ultrasonic device;

a rigid cylinder body insertable on at least a portion of the handpiece, said cylinder body having opposing first and second open ends, said first end being radially spaced from the insert to define an annulus, one end of which is open, said second end fitting securely to the handpiece for supporting and sealing the cylinder body to the ultrasonic device;

a suction tube attached to a sidewall of the cylinder body and sealed around an opening in the sidewall so that when the source of suction is connected to the suction tube, at least a portion of the aerosol is drawn in via the annulus between the ultrasonic insert and the cylinder body and extracted via the suction tube; and

the annulus and a suction path between the open end of the annulus and the suction source being of sufficient area to transfer a volume of air to the suction source such that an envelope of the aerosol surrounding the tip of the ultrasonic device can be controlled and reduced down to a diameter of at least about 2.54 cm, as a function of the amount of suction applied to the suction tube.

2. The aerosol recovery assembly of claim 1, wherein the first end of the cylinder body has a different diameter than said second end.

3. The aerosol recovery assembly of claim 1, wherein said cylinder body has a length so that the second end thereof engages the handpiece and the first end is spaced from the end of the insert about 3 millimeters.

4. The aerosol recovery assembly of claim 1, wherein said assembly is constructed of a rigid plastic and is removably attachable to the ultrasonic device and is thus disposable.

5. The aerosol recovery assembly of claim 1, wherein the source of suction is adjustable between 15-60 cu. ft/min.

6. The aerosol recovery assembly of claim 1, further including in combination the ultrasonic device.

7. The aerosol recovery assembly of claim 1, wherein the annulus area is between 17.4 and 96.0 square millimeters.

8. The aerosol recovery assembly of claim 1, wherein the suction source is connectable to said rigid cylinder body to provide a suction in said annulus to control the size of an aerosol envelope generated by the ultrasonic device.

9. The aerosol recovery assembly of claim 8, wherein said suction source is adapted to produce a suction in the annulus for recovering a portion of the water spray jetted toward the ultrasonic tip before said portion of water spray reaches the tip, thereby reducing the operating temperature of the tip.

10. The aerosol recovery assembly of claim 8, wherein said cylinder body is elongate and extends over a substantial portion of the ultrasonic handpiece.

11. The aerosol recovery assembly of claim 1, wherein the cylinder body is sealed to the ultrasonic handpiece by a friction fit.

12. The aerosol recovery assembly of claim 1, wherein the cylinder body is sealed to the ultrasonic handpiece with an elastomeric sealing ring.

13. The aerosol recovery assembly of claim 1, further including a control for varying the amount of suction in said annulus to thereby control the size of an envelope of said aerosol.

14. An aerosol containment and recovery assembly for use with an ultrasonic device, said combination comprising:

an ultrasonic scaler, including;

a handpiece,

an elongated insert inserted into an open end of the handpiece, said insert having an orifice through which water is jetted toward a tip;

the aerosol containment and recovery assembly including,

a rigid suction hood adapted for enveloping at least a portion of the ultrasonic insert to form an annular space therebetween at a frontal end of the suction hood, and engageable with the ultrasonic handpiece for sealing to the handpiece to support the suction hood to the ultrasonic scaler and to prevent entrainment of air into the annular space at a back end of the suction hood, said annular space being of an area between about 17 mm² to about 147 mm² to provide transfer of an effective volume of air to contain and recover an aerosol generated by the jetted water, and said frontal end being spaced sufficiently from an end of the ultrasonic tip for allowing working thereof with tissue without interference by the suction hood and for allowing substantial air and particulate matter to be sucked into the annular space; and

a suction tube fixed to a sidewall of the suction hood, about an opening in the sidewall so that a suction channel is formed in the annular space between the suction hood and the insert, the opening in the sidewall of the suction hood being of sufficient area to allow a sufficient volume of air to pass therethrough to contain and control the size of the aerosol generated.

15. The combination of claim 14, wherein said suction hood is formed integral with said ultrasonic device.

16. The combination of claim 14, wherein an open end of said suction hood terminates adjacent a base of said ultrasonic tip so as to recover a portion of aerosol generated by the tip.

17. The combination of claim 14, wherein the aerosol recovery assembly is removable from the ultrasonic scaler, and is friction fittable with the ultrasonic handpiece when attached thereto.

18. A method of controlling an aerosol envelope generated by an ultrasonic device of the type having a water jet directed toward an ultrasonic operated tip, comprising the steps of:

developing a suction annularly around a base of the ultrasonic tip so as to influence aerosol mist generated by the tip;

recovering a portion of the aerosol mist generated by the ultrasonic tip so that only a small aerosol envelope is developed around the ultrasonic tip; and

controlling the size of the aerosol envelope by controlling the amount of suction developed in an annular area adjacent the base of the ultrasonic tip.

19. The method of claim 18, further including recovering a portion of the water from the jet before the water is converted into an aerosol by the tip, thereby allowing the tip to operate at a lower temperature.

20. The method of claim 18, further including developing an annular area of suction by surrounding at least a portion of an ultrasonic insert with a rigid cylinder, sealing the cylinder to an ultrasonic handpiece, and removing the recovered aerosol from the annular area.

21. The method of claim 18, further including reducing the size of the aerosol envelope down to a diameter of at least about 2.54 cm.

22. The method of claim 18, further including recovering the aerosol mist in an annular area between the ultrasonic device and a cylinder body surrounding the ultrasonic device, with the annular area being between about 17 mm² and about 147 mm².

23. The method of claim 18, further including using the ultrasonic device in dental operations.

24. In an ultrasonic device of the type having an ultrasonic operated tip that generates an aerosol mist, a method for influencing the aerosol mist and for cooling the ultrasonic device, comprising the steps of:

generating an area of suction to influence the aerosol mist;

drawing the aerosol mist by use of the area of suction into an area adjacent at least a portion of the ultrasonic device; and

cooling the ultrasonic device by the action of the aerosol mist being drawn by the suction.

25. The method of claim 24, further including drawing the aerosol mist into an annulus surrounding at least a frontal portion of the ultrasonic device for cooling thereof.

26. The method of claim 24, further including drawing the aerosol mist into an annulus surrounding a majority of a handle portion of the ultrasonic device for cooling thereof.

27. The method of claim 26, further including forming the area of suction between a cylindrical hood surrounding at least a portion of the ultrasonic device and connecting the area of suction to a source of suction.

28. The method of claim 27, further including cooling the cylindrical hood by the action of the aerosol mist, and conducting heat from the ultrasonic device to the cylindrical hood.

29. An aerosol recovery assembly for use with an ultrasonic device of the type having an elongate handpiece, an insert, a tip, and an orifice through which water spray is coupled to the tip to generate an aerosol, comprising in combination:

an insert of said ultrasonic device;

a rigid cylinder body insertable on at least a portion of the handpiece, said cylinder body being uniform in diameter and having opposing first and second open ends, said first end being radially spaced from the insert to define an annulus, said second end fitting securely to the handpiece for supporting and sealing the cylinder body to the ultrasonic device;

a suction tube attached to a sidewall of the cylinder body and sealed around an opening in the sidewall so that when a source of suction is connected to the suction tube, at least a portion of the aerosol is drawn in via the annulus between the ultrasonic insert and the cylinder body and extracted via the suction tube; and

the annulus being of sufficient area such that an envelope of the aerosol surrounding the tip of the ultrasonic device can be controlled as to size as a function of the amount of suction applied to the suction tube.

30. An aerosol recovery assembly for use with an ultrasonic device of the type having an elongate handpiece, an insert, a tip, and an orifice through which water spray is coupled to the tip to generate an aerosol, comprising in combination:

an insert of said ultrasonic device;

a holder for holding the ultrasonic device, said holder having a valve responsive to the placement of the ultrasonic device in said holder to remove the source of suction from the aerosol recovery assembly;

a rigid cylinder body insertable on at least a portion of the handpiece, said cylinder body having opposing first and second open ends, said first end being radially spaced from the insert to define an annulus, said second end fitting securely to the handpiece for supporting and sealing the cylinder body to the ultrasonic device;

a suction tube attached to a sidewall of the cylinder body and sealed around an opening in the sidewall so that when a source of suction is connected to the suction tube, at least a portion of the aerosol is drawn in via the annulus between the ultrasonic insert and the cylinder body and extracted via the suction tube; and

the annulus being of sufficient area such that an envelope of the aerosol surrounding the tip of the ultrasonic device can be controlled as to size as a function of the amount of suction applied to the suction tube.

31. The aerosol recovery assembly of claim 30, further including a selector block responsive to the actuation of the holder by removal of the ultrasonic device therefrom to allow electrical power to be coupled to the ultrasonic device.

32. The aerosol recovery assembly of claim 31, further including a source of air pressure coupled to the selector block and being switchable by the selector block for activating a switch to couple electrical power to the ultrasonic device.