Low speed interlock for a two stage two speed furnace

• US 5,379,752 A
• Filed: 07/12/1993
• Issued: 01/10/1995
• Est. Priority Date: 07/12/1993
• Status: Expired due to Fees

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Dempsey, Daniel J., Virgil, Hall Jr., Zia, Ninev K.
• Primary Examiner(s): Jones, Larry
• Application Number:
  US08/090,332
• Time in Patent Office: 547 Days
• Field of Search: 126/116 A, 126/116 R, 431/62, 431/90, 431/19, 431/20, 236/15 C, 236/45
• US Class Current: 126/116.00A
• CPC Class Codes: F23N 1/022 using electronic means
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2225/12 room temperature
• CPC Class Codes: F23N 2233/04 with variable speed
• CPC Class Codes: F23N 2233/08 with variable speed
• CPC Class Codes: F23N 2233/10 forcing air through heat exchangers
• CPC Class Codes: F23N 2237/10 High or low fire
• CPC Class Codes: F23N 5/18 using detectors sensitive to rate of flow of air or fuel

Abstract

A two-stage induced draft furnace is operated at either high heat or low heat with the gas valve switched to high-fire or low-fire. High-fire and low-fire combustion pressure switches sense the collector box flue gas pressure and actuate respective solenoids of the gas valve. Under some conditions the inducer can produce sufficient negative pressure at low fire to prove the high fire pressure switch and cycle the burners on high fire. To prevent this, relay contacts are interposed between the high fire pressure switch and the gas valve solenoid to deny thermostat power to the high-fire solenoid whenever there is a call for low heat.

Claims

1. In a gas-fired forced air furnace for heating air in a comfort space and in which at least one gas burner is disposed in a combustion chamber that is supplied with combustion air and which supplies heated combustion gases to a heat exchanger for heating circulation air that passes through the heat exchanger and returns to the comfort space, in which an electrically actuated gas valve supplies fuel gas to said at least one gas burner and is actuable into a cutoff mode, a partial-flow low-fire mode, and a full-flow high-fire mode, the gas valve having a low-fire input and a high-fire input;

and in which a low-fire pressure switch in gas pressure communication with said collector box is operative to connect electrical power to said gas valve low-fire input when said collector box pressure attains a first predetermined pressure level and a high-fire pressure switch in gas pressure communication with said collector box is operative to connect electrical power to said gas valve high-fire input when said collector box pressure attains a second predetermined pressure level;

the improvement which comprises interlock means connected in series with said high fire pressure switch to deny electrical power to said gas valve high-fire input when said gas valve is actuated in its low-fire mode in response to a call for low-fire.

2. The improved gas-fired furnace of claim 1 wherein said interlock means includes a relay having contacts in series with said high-fire pressure switch.

3. The improved gas-fired furnace of claim 1 wherein said furnace further comprises an inducer fan for forcing a flow of exhaust gases from said heat exchanger through an exhaust vent.

4. The improved gas-fired furnace of claim 3 wherein said inducer fan is operative at first and second fan speeds in respective low-fire and high-fire operating modes.