Repairable cable assembly

• US 5,380,224 A
• Filed: 02/28/1994
• Issued: 01/10/1995
• Est. Priority Date: 04/14/1992
• Status: Expired due to Fees

• Current Assignee: Ametek Aerospace Products, Inc. (Ametek Incorporated)
• Original Assignee: Ametek Aerospace Products, Inc. (Ametek Incorporated)
• Inventors: DiCicco, William M.
• Primary Examiner(s): Schwartz, Larry I.
• Assistant Examiner(s): Vu, Hien D.
• Application Number:
  US08/203,671
• Time in Patent Office: 316 Days
• Field of Search: 439/607, 439/604, 439/606, 439/610, 439/609, 439/162, 439/445, 439/447, 439/904, 439/905
• US Class Current: 439/607.5
• CPC Class Codes: H01R 13/65915 Twisted pair of conductors surrounded by shield
• CPC Class Codes: H01R 13/6593 the shield being composed of different pieces
• CPC Class Codes: H01R 4/70 Insulation of connections end caps H01R4/22
• CPC Class Codes: H02G 3/0616 Joints for connecting tubing to casing
• CPC Class Codes: Y10S 439/905 Axially joined sections

Abstract

A repairable cable assembly includes a corrugated metal tubing backshell secured at one end to the end of stiff preferably electrically shielding cable sleeve and at the other end to a coupling assembly which is detachable from a connector and retractable along wiring extending from the cable sleeve through axial collapse of the corrugated metal tubing to provide access to the connections of the wiring to electrical contacts housed in the connector. Where the cable sleeve is braided wire, a waterproof thermosetting polymer cover is provided over the braided wire and its connections to the corrugated metal tubing backshell. The coupling assembly can include a straight, right or other angle tubular member to which the corrugated tubing is secured.

Claims

1. A repairable cable assembly comprising:

an electrical connector having an electrically conductive shell and electrical contacts mounted inside said shell and accessible through a rear opening in said shell;

an electrically conductive coupling member removably engaging said shell over said rear opening;

a cable having an electrically conductive stiff sleeve and wiring inside said stiff sleeve, said electrically conductive stiff sleeve providing electrical shielding for said wiring; and

an axially collapsible and electrically conductive back shell electrically connected at one end to an end of said electrically conductive stiff sleeve and at an opposite end to said coupling member, said wiring extending frown the end of said electrically conductive stiff sleeve, through said axially collapsible back shell and coupling into said connector and connected by electrical connections to said electrical contacts, said coupling member being removable from said connector shell and axially retractable from said connector shell by axial collapse of said axially collapsible back shell to provide access to said electrical connections, said axially collapsible and electrically conductive back shell providing sole electrical shielding for said wiring between said end of said electrically conductive stiff sleeve and said electrically conductive coupling member with said coupling member connected to said shell.

2. The repairable cable assembly of claim 1 wherein said axially collapsible backshell is a section of corrugated tubing.

3. The repairable cable assembly of claim 2 wherein said corrugated tubing is corrugated metal tubing.

4. The repairable cable assembly of claim 2 wherein said stiff sleeve comprises a braided shield permanently secured to said opposite end of said corrugated tubing.

5. The repairable cable assembly of claim 2 wherein said stiff sleeve comprises a braided shield permanently secured to said corrugated tubing, and a waterproof cover over said braided shield and extending over said opposite end of said corrugated tubing.

6. The repairable cable assembly of claim 5 wherein said waterproof cover is a thermosetting polymer.

7. The repairable cable assembly of claim 2 wherein said stiff sleeve comprises an electrically conductive conduit.

8. The repairable cable assembly of claim 7 wherein said corrugated tubing is stainless steel corrugated tubing.

9. The repairable cable assembly of claim 1 wherein said stiff sleeve comprises a conduit.

10. The repairable cable assembly of claim 1 wherein said stiff sleeve comprises a conduit and an electrically conductive layer over said conduit and permanently connected to said other end of said axially collapsible backshell.

11. The repairable cable assembly of claim 10 wherein said electrically conductive layer comprises a braided shield.

12. The repairable cable assembly of claim 11 wherein said stiff sleeve further includes an abrasion resistant layer over said braided shield.

16. The repairable cable assembly of claim 1 wherein said stiff sleeve is axially collapsible and is integral with said axially collapsible backshell.

17. The repairable cable assembly of claim 16 wherein said integral axially collapsible sleeve and axially collapsible backshell is corrugated electrically conductive tubing.

18. The repairable cable assembly of claim 17 wherein said corrugated electrically conductive tubing is corrugated stainless steel tubing.

19. The repairable cable assembly of claim 17 wherein said coupling member includes a rigid tubular member and a connecting member removably connecting said tubular member to the shell of said connector over said rear opening, said corrugated electrically conductive tubing being secured to said rigid tubular member.

13. A repairable cable assembly comprising:

an electrical connector having an electrically conductive shell and electrical contacts mounted inside said shell and accessible through a rear opening in said shell;

an electrically conductive coupling member removably engaging said shell over said rear opening, said coupling member including a rigid tubular member and a connecting member removably connecting said tubular member to said rear opening in said connector shell;

a cable having an electrically conductive stiff sleeve and wiring inside said stiff sleeve; and

an axially collapsible and electrically conductive back shell electrically connected at one end to an end of said electrically conductive stiff sleeve and at an opposite end to said tubular member of said coupling member, said wiring extending frown said end of said electrically conductive stiff sleeve through said axially collapsible back shell and said coupling member to said connector and connected by electrical connections to said electrical contacts, said coupling member being removable from said connector shell and axially retractable from said connector shell by axial collapse of said axially collapsible back shell to provide access to said electrical connections, said axially collapsible and electrically conductive back shell providing sole electrical shielding for said wiring between said end of said electrically conducive stiff sleeve and said tubular member.

14. The repairable cable assembly of claim 13 wherein said rigid tubular member is bent about a transverse axis.

15. The repairable cable assembly of claim 14 wherein said rigid tubular member is bent about 90°

about a transverse axis.