Heat dissipating EMI/RFI protective function box

• US 5,381,314 A
• Filed: 06/11/1993
• Issued: 01/10/1995
• Est. Priority Date: 06/11/1993
• Status: Expired due to Fees

• Current Assignee: The Whitaker Corporation (Meggitt PLC)
• Original Assignee: The Whitaker Corporation (Meggitt PLC)
• Inventors: Stahl, Daniel E., Rudy, William J. Jr., Shaffer, Howard R.
• Primary Examiner(s): Tolin, Gerald P.
• Application Number:
  US08/076,654
• Time in Patent Office: 578 Days
• Field of Search: 211/41, 165/80.3, 165/185, 174/35 R, 257/706, 257/712, 257/713, 257/729, 439/59, 439/61, 439/64, 439/67, 439/76-79, 439/160, 439/260, 439/266, 439/485, 439/487, 361/690, 361/704, 361/707, 361/709, 361/712, 361/719, 361/749, 361/789, 361/796, 361/800, 361/801, 361/802, 361/803, 361/816, 361/818, 361/820
• US Class Current: 361/712
• CPC Class Codes: H05K 7/1449 with connections to the back board
• CPC Class Codes: H05K 9/0016 having a spring contact

Abstract

A junction box (10) defining an enclosed card cage and including a backplane assembly (200) for interconnecting circuits of daughter cards (130) with associated conductors extending thereinto at an input/output interface. The junction box (10) includes a front panel (50) removable from the front face to permit insertion and removal of respective daughter cards, and includes an array of interior fins (58) engaged with the daughter cards at thermal junctions (64) and an array of exterior fins (52) for dissipating the thermal energy. The rear wall (14) includes shield sections (214) surrounding input/output connectors (208) joined to the backplane assembly. The junction box (10) prevents EMI/RFI leakage therethrough.

Claims

1. A junction box for a plurality of electrical interconnections of circuits of circuit cards with electrical conductors extending into the junction box at an input/output interface, comprising:

a body member defining opposed side walls and opposed top and bottom walls extending from a front face to a rear face, a front panel member removably secured to said front face to define a front wall traversing a card-receiving opening, and a backplane assembly removably attached to said rear face and including a transverse interior wall positioned rearwardly of a card-receiving region proximate said front panel and a rear wall, all generally defining a card cage;

said side walls and top wall and bottom wall and rear wall and front panel member being formed of thermally and electrically conductive material of substantial thickness and being substantially free of openings, said side walls and said top and bottom walls adjoined to edges of adjacent ones thereof and said rear wall being adjoined to rear edges of said opposed side walls and said top and bottom walls in a manner to eliminate any gap thereat through which electromagnetic and radiofrequency energy could otherwise pass;

said rear wall including an array of electrical input/output connectors mounted thereon adapted to be mated with complementary electrical connectors and defining an input/output interface, said rear wall including shield sections surrounding respective said input/output connectors in a manner eliminating any gap peripherally therearound through which electromagnetic and radiofrequency energy could otherwise pass,

said interior wall including an array of card connectors mounted thereon to mate with corresponding connectors of a plurality of circuit cards insertable into said body member, and one of said opposing side walls or said top and bottom walls including pairs of card guide means extending from front edges thereof to said interior wall and cooperating to guide movement of respective said circuit cards during insertion and removal, with said card connectors aligned with respect to respective said pairs of card guide means to mate with complementary connectors along leading ends of respective said circuit cards during card insertion;

said backplane assembly defining an array of electrical circuits connecting terminals of said card connectors mounted on said interior wall to terminals of said input/output connectors mounted on said rear wall;

said front panel member being secured to said body member to tightly abut front edges of said opposed side walls and said top and bottom walls in a manner to eliminate any gap thereat through which electromagnetic and radiofrequency energy could otherwise pass, and securable in a manner facilitating removal thereof to permit insertion and removal of a said circuit card;

said front panel member including an array of first fins extending outwardly to facilitate dissipation of thermal energy into ambient air flow, and further including an array of second fins extending inwardly to facilitate absorption of thermal energy from said card-receiving region,

whereby a compact card cage of robust construction is defined adapted to shield said circuit cards and electrical interconnections thereof with said electrical conductors from electromagnetic and radiofrequency interference and to facilitate dissipation of thermal energy therefrom.

2. A junction box as set forth in claim 1 wherein said rear wall includes at least one fin extending into said body member facilitating heat dissipation during in-service use by increasing the surface area exposed to the interior of the junction box.

3. A junction box as set forth in claim 1 wherein said second fins of said front panel member are associated with trailing edges of respective circuit cards to be adjacent thereto to be at least thermally connected thereto upon securing said front panel member to said front face of said body member.

4. A junction box as set forth in claim 1 wherein locking embossments are affixed to said bottom wall of said body member proximate said front face to facilitate locking of the junction box to a rack assembly upon engagement by locking fasteners of the rack assembly.

5. A junction box as set forth in claim 1 wherein said card guide means comprise channels into inwardly facing surfaces of said one of said opposing side walls or said top and bottom walls.

6. A junction box as set forth in claim 5 wherein said channels include secured therein clamping members actuable proximate said front face from an open position facilitating movement of a circuit card along said channels to a closed position clamping said circuit card in position fully mated with said backplane assembly.

7. A junction box as set forth in claim 1 further including a programmable circuit integration member associated with said backplane assembly and insertable into and removable from the junction box, for selectively connecting substantially all said circuits of said backplane assembly extending to said terminals of said input/output connectors with substantially all said circuits extending to said terminals of said card connectors upon being electrically connected with said backplane assembly.

8. A junction box as set forth in claim 7 wherein said programmable circuit integration member is a circuit card insertable into said body member along a said pair of card guide means from said front face, to a selected array of card connectors of said backplane assembly with terminals of said selected array connected with said circuits extending to said terminals of said input/output connectors and connected to said circuits extending to said terminals of remaining ones of said card connectors.

9. A junction box as set forth in claim 1 wherein said backplane assembly is affixed to said rear wall to define a subassembly which is adapted to be positioned rearward of said card-receiving region of said body member upon affixing said rear wall to said body member.

10. A junction box as set forth in claim 9 wherein said interior wall is joined to said rear wall by a to plurality of struts being affixed to peripheral edges of said interior wall and said rear wall, in said subassembly.

11. A junction box as set forth in claim 10 wherein one of said opposing side walls and said top and bottom walls of said body member include channels extending forwardly from said rear edges thereof, and said struts are oriented parallel to said channels, enabling said subassembly to be inserted into said body member in a manner precisely positioning said interior wall within said body member with respect to said card guide means upon assembly of said backplane assembly in the junction box, and providing support for said interior wall during insertion and removal of said circuit cards during in-service use.