Adjustable surgical blade

• US 5,382,249 A
• Filed: 11/08/1993
• Issued: 01/17/1995
• Est. Priority Date: 05/30/1991
• Status: Expired due to Fees

• Current Assignee: Synvasive Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Synvasive Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Fletcher, Henry H.
• Primary Examiner(s): Brown, Michael A.
• Application Number:
  US08/149,605
• Time in Patent Office: 435 Days
• Field of Search: 606/79, 606/82, 606/86-88, 606/175, 606/176, 606/177, 606/178, 30/166.3, 83/698, 83/700
• US Class Current: 606/79
• CPC Class Codes: A61B 17/14 Surgical saws A61B17/1637 takes precedence; tooth saws A61C3/12 ; Accessories therefor
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: B23D 51/10 for hand-held or hand-operated devices
• CPC Class Codes: B23D 61/006 Oscillating saw blades
• CPC Class Codes: B23D 61/121 Types of set; Variable teeth, e.g. variable in height or gullet depth; Varying pitch; Details of gullet
• CPC Class Codes: B27B 19/006 with oscillating saw blades; Hand saws with oscillating saw blades

Abstract

A cutting saw blade for use with an oscillatory power tool used in surgical bone cutting procedures including a blade having a distal end provided with teeth whose tips are oriented in a substantially linear row so that the terminus of all teeth lie in a solitary plane. Other tooth profiles assist in the cutting phenomena. The cutting blade has several spaced-apart pairs of notches disposed in the blade edges. Each pair of notches is adapted to cooperate with a pair of pins disposed on the oscillatory power tool to firmly retain the cutting blade to the saw. By providing the cutting blade with several sets of notches, the cutting blade is adjustable, in that it can be retained within the oscillatory power tool at different lengths. It has been found that such an adjustable cutting blade, having teeth oriented in a solitary plane, does not lose efficiency as the length of the blade is changed.

Claims

1. An oscillatory cutting saw useful for surgical penetration of bone comprising:

(a) an oscillatory power tool having a blade retention device;

(b) a cutting blade attached to the oscillatory cutting saw, said blade comprising;

(i) a central cutting blade shank having a longitudinal axis;

(ii) a distal end having a plurality of cutting teeth disposed substantially on a tangent perpendicular to the longitudinal axis of the cutting blade shank; and

(iii) a proximal end having a plurality of spaced-apart attachment elements, each of said attachment elements being capable of cooperating with the blade retention device so as to firmly attach the blade to the oscillatory cutting saw;

whereby the attachment of the blade to the oscillatory cutting saw by one of the attachment elements results in a distance between the cutting teeth and the blade retention device which is different from the distance between the cutting teeth and the blade retention device resulting from the attachment of the blade to the oscillatory cutting saw by a different attachment element.

2. The oscillatory cutting saw of claim 1 wherein the blade retention device comprises a pair of spaced-apart parallel pins shaped and dimensioned to receive and retain a cutting blade which is disposed between the pins.

3. The oscillatory cutting saw of claim 2 wherein the pins each have a pin shank and a pin head and wherein the pin heads are shaped and dimensioned to receive and retain a cutting blade which is disposed between the pin heads and the pin shanks are shaped and dimensioned to not retain a cutting blade which is disposed between the pin shanks.

4. The oscillatory cutting saw of claim 2 further comprising a mechanism to move both pins together from a first pin position wherein the pins retain a cutting blade disposed between the pins and a second pin position wherein the pins do not retain a cutting blade disposed between the pins.

5. The oscillatory cutting saw of claim 4 wherein the pins each have a pin shank and a pin head and wherein the pin heads are shaped and dimensioned to receive and retain a cutting blade which is disposed between the pin heads, and the pin shanks are shaped and dimensioned to not retain a cutting blade which is disposed between the pin shanks, and wherein the mechanism comprises a push button which, when pushed, impinges upon both pin shanks to move both pins simultaneously from the first pin position to the second pin position.

6. The oscillatory cutting saw of claim 1 wherein the attachment elements are pairs of opposed notches.

7. The oscillatory cutting saw of claim 1 wherein the teeth are substantially shaped as right triangles.

8. A cutting blade for use with an oscillatory cutting saw having a blade retention device such as an oscillatory cutting saw used to surgically cut bone, the cutting blade comprising:

(a) a central cutting blade shank having a longitudinal axis;

(b) a distal end having a plurality of cutting teeth disposed substantially on a tangent perpendicular to the longitudinal axis of the cutting blade shank; and

(c) a proximal end having a plurality of spaced-apart attachment elements, each of said attachment elements being capable of cooperating with the blade retention device so as to firmly attach the blade to the oscillatory cutting saw;

whereby the attachment of the blade to a oscillatory cutting saw by one of the attachment elements results in a distance between the cutting teeth and the blade retention device which is different from the distance between the cutting teeth and the blade retention device resulting from the attachment to the oscillatory cutting saw by a different attachment element.

9. The cutting blade of claim 8 wherein the teeth are substantially shaped as right triangles.

10. The cutting blade of claim 8 wherein the hypotenuse of each tooth faces away from the center of the distal end.

11. The cutting blade of claim 8 wherein the hypotenuse of each tooth faces towards the center of the distal end.

12. The cutting blade of claim 8 wherein the number of teeth is between about 6 and about 16.

13. The cutting blade of claim 8 wherein the length of the cutting blade is between about 6 cm and about 18 cm, the width of the cutting blade is between about 1 cm and about 4 cm, and the thickness of the cutting blade is between about 0.6 mm and about 2 mm.

14. The cutting blade of claim 8 wherein the attachment elements are pairs of opposed notches.

15. The cutting blade of claim 14 wherein the pairs of opposed notches are spaced-apart by between about 1 cm and about 5 cm.

16. A cutting blade for use with an oscillatory cutting saw having a blade retention device such as an oscillatory cutting saw used to surgically cut bone, the cutting blade comprising:

(a) a central cutting blade shank having a longitudinal axis;

(b) a distal end having between about 6 and about 16 teeth disposed substantially on a tangent perpendicular to the longitudinal axis of the cutting blade shank, each tooth being shaped substantially as a right triangle; and

(c) a proximal end having a plurality of pairs of opposed notches, each of the notches being capable of cooperating with the blade retention device as to firmly attached the blade to the oscillatory cutting saw;

wherein the attachment of the blade to an oscillatory cutting saw by a pair of the opposed notches results in a distance between the cutting teeth and the blade retention device which is different from the distance between the cutting teeth and the blade retention devices which results from the attachment to the oscillatory cutting saw by a different pair of opposed notches.

17. The cutting blade of claim 16 wherein the hypotenuse of each tooth faces away from the center of the distal end.

18. The cutting blade of claim 16 wherein the hypotenuse of each tooth faces towards the center of the distal end.

19. The cutting blade of claim 16 wherein the length of the cutting blade is between about 6 cm and about 18 cm, the width of the cutting blade is between about 1 cm and about 4 cm, and the thickness of the cutting blade is between about 0.6 mm and about 2 mm.

20. The cutting blade of claim 16 wherein the pairs of opposed notches are spaced-apart by between about 1 cm and about 5 cm.