Electrical interconnect assembly

• US 5,383,788 A
• Filed: 05/20/1993
• Issued: 01/24/1995
• Est. Priority Date: 05/20/1993
• Status: Expired due to Fees

• Current Assignee: WL Gore and Associates Incorporated (W.L. Gore and Associates)
• Original Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Inventors: Spencer, Mark
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US08/065,344
• Time in Patent Office: 614 Days
• Field of Search: 439/67, 439/77, 439/492, 439/493, 439/329
• US Class Current: 439/67
• CPC Class Codes: H01R 12/00 Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures printed connections to, or between, printed circuits H05K1/11
• CPC Class Codes: H01R 12/62 connecting to rigid printed circuits or like structures
• CPC Class Codes: H01R 12/774 Retainers
• CPC Class Codes: H05K 1/0271 Arrangements for reducing stress or warp in rigid printed circuit boards, e.g. caused by loads, vibrations or differences in thermal expansion
• CPC Class Codes: H05K 1/118 specially for flexible printed circuits, e.g. using folded portions
• CPC Class Codes: H05K 2201/055 Folded back on itself
• CPC Class Codes: H05K 2201/09063 Holes or slots in insulating substrate not used for electrical connections
• CPC Class Codes: H05K 2201/09081 Tongue or tail integrated in planar structure, e.g. obtained by cutting from the planar structure
• CPC Class Codes: H05K 3/361 Assembling flexible printed circuits with other printed circuits
• CPC Class Codes: H05K 3/365 by abutting, i.e. without alloying process

Abstract

This invention provides an assembly capable of connecting a flat flexible cable directly to circuitry without pins or sockets and without regard to line width or pitch. This allows the use of one cable configuration for various interconnects that would have otherwise required multiple custom cable configurations. The invention provides flat flexible circuitry whose insulation is configured to provide a resilient spring force sufficient to force exposed conductors of the circuitry firmly against conductors of devices to interconnected when the flexible circuitry is retained by a catch system on said device.

Claims

1. A connector assembly for connecting flexible circuitry to a planar substrate that has conductive traces on at least one surface thereof, the assembly comprising:

flexible circuitry comprising a flat flexible strip of circuitry having a top face and a bottom face between which lie a plurality of parallel longitudinally extending electrically insulated conductors, and having at least one end thereof bent back in said longitudinal direction to form a resilient spring such that the top face of the bent back portion is adjacent the top face of the unbent portion of the strip, said conductors being uninsulated at the bottom face opposite the bent back top face, and adapted to resiliently press its conductors against conductive traces of the planar substrate,

an elongated housing located on said planar substrate, and positioned over at least one conductive trace of the planar substrate, said housing adapted to receive said bent back end of the flat flexible strip and having means to hold said strip firmly in said housing in a manner which presses the conductors against the conductive traces of the planar substrate.

2. The connector assembly of claim 1 wherein the elongated housing has a substantially closed top, back and sides, and being open at the front and bottom, said housing having its front toward the edge of the substrate, said housing interior provided with catch means constructed and arranged to hold said bent back portion of the flexible strip upon insertion of said portion into the open front of the housing.

3. The connector assembly of claim 1 wherein in the portion of the flexible circuitry where the conductors are adapted to resiliently press against the conductive traces of the planar substrate, the conductors extend laterally across the flat flexible strip and define a lateral depression from the normal plane of the strip.

4. The connector assembly of claim 3 wherein said section comprises an area in which the insulation has been stripped away to form windows through the flat flexible strip.

5. The connector assembly of claim 3 wherein the elongated housing has a hinged lid with a front face constructed to close upon said flat flexible strip and hold said strip firmly when said strip is positioned in said housing.

6. The connector assembly of claim 1, 2 or 4 wherein the flexible circuitry is a ribbon cable.

7. The connector assembly of claim 1, 2 or 4 wherein the flexible circuitry is flexible printed circuit.

8. The connector assembly of claim 1, 2 or 4 wherein the planar substrate is a printed circuit board.

9. The connector assembly of claim 1, 2 or 4 wherein the planar substrate is an integrated circuit board.

10. The connector assembly of claim 2 wherein the housing is substantially rectangular and has a catch means on the interior top which is configured to engage and retain the end of the bent back portion of the strip, and wherein the resiliency of the bent back portion forces uninsulated conductors on the bottom face of the flexible strip firmly against at least one conductive pad of the planar substrate.

11. A method for connecting a substantially flat flexible ribbon cable to a surface conductor on a printed circuit board, the method comprising the steps of:

fixedly attaching a connector housing to the printed circuit board at the location of the surface conductors, said connector housing having an inner surface and an outer surface, said connector housing forming a recess within said housing between said inner surface and the printed circuit board, said connector housing having a substantially rectangular opening to provide access to said recess, said connector housing further having a retaining means for engaging and retaining the ribbon cable within said recess;

bending an end portion of the ribbon cable to form a u-shaped end portion, said u-shaped end portion having a first longitudinal portion formed from said end portion, a curved apex portion, and a second longitudinal portion formed by a remaining portion of the ribbon cable;

removing insulation from an outer face of said second longitudinal portion of the ribbon cable adjacent said apex portion to expose at least one conductor; and

inserting said u-shaped end portion into said opening in said connector housing such that said exposed at least one conductor is brought into electrical contact with said surface conductor within said recess and such that said retaining means engages said end of the ribbon cable to secure said u-shaped end portion of the ribbon cable within said recess, said electrical contact between said at least one conductor and said surface conductor being maintained by a resiliency of said u-shaped portion of said ribbon cable acting against said inner surface of said connector housing.