Electronic shift controller for a multiple ratio automotive transmission

• US 5,383,825 A
• Filed: 05/25/1993
• Issued: 01/24/1995
• Est. Priority Date: 05/25/1993
• Status: Expired due to Term

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: League, Edmond R., Kuchta, Gerard P., Timte, Frank W., El-Khoury, Joseph E.
• Primary Examiner(s): Wright, Dirk
• Application Number:
  US08/066,847
• Time in Patent Office: 609 Days
• Field of Search: 477/149, 477/147, 477/146, 477/145
• US Class Current: 477/149
• CPC Class Codes: F16H 2059/385 Turbine speed
• CPC Class Codes: F16H 2061/0444 during fast shifting over two gearsteps, e.g. jumping from fourth to second gear
• CPC Class Codes: F16H 59/14 Inputs being a function of torque or torque demand
• CPC Class Codes: F16H 59/44 dependent on machine speed of the machine, e.g. the vehicle
• CPC Class Codes: F16H 59/78 Temperature
• CPC Class Codes: F16H 61/061 using electric control means

Abstract

An automatic transmission mechanism having multiple ratio gearing and clutch and brake elements operated by fluid pressure operated servos for changing speed ratio in the transmission and a controller for actuating and releasing the clutches and brakes in response to operating demands determined by sensed variables such as vehicle speed, engine torque, manual valve position, transmission turbine speed, and engine temperature, and means for achieving improved control of a synchronous downshift event by electronically regulating the exhaust pressure from an off-going friction element of the clutch and brake structure, thus controlling the torque-carrying capacity of that off-going element during the downshift interval.

Claims

1. An electronic control system for a multiple ratio automatic transmission for use in an automotive vehicle driveline having a throttle controlled internal combustion engine, said transmission having gearing elements defining a first speed ratio and a second speed ratio;

fluid pressure actuated clutch and brake means for controlling the relative speeds of said gearing elements to effect speed ratio changes between said first and second speed ratios;

said clutch and brake means including a friction brake adapted to anchor a reaction element of said gearing that is common to both of said speed ratios and a friction clutch adapted to connect two of said gearing elements together to effect said second speed ratio, said friction clutch being released and said friction brake being applied to effect a speed ratio downshift;

a fluid pressure operated brake servo means for applying and releasing said brake and a fluid pressure operated actuator for applying and releasing said clutch, said brake servo having a pressure actuated piston defining in part a brake apply pressure chamber and a brake release pressure chamber; and

means for regulating the rate of exhaust of pressure from said clutch actuator and from said brake release pressure chamber in response to changes in vehicle driveline operating variables thereby achieving smooth speed ratio changes.

2. The combination as set forth in claim 1 wherein said gearing elements define first, second and third speed ratios with successively increasing speed ratio values;

said friction brake being adapted to anchor a reaction element of said gearing during operation in said first and said third ratio, said clutch being applied during operation in said second ratio.

3. The combination as set forth in claim 1 wherein said gearing elements define first, second, third and fourth speed ratio with successively increasing speed ratio values, said first speed ratio being a low speed underdrive ratio, said second speed ratio being an intermediate underdrive ratio, said third speed ratio being a direct drive ratio and said fourth speed ratio being an overdrive ratio;

said clutch being adapted to connect together two of said gearing elements to establish a gearing speed ratio of unity during direct drive.

4. An automatic power transmission mechanism comprising multiple ratio gearing elements adapted to establish plural torque flow paths between a throttle controlled engine and a driven shaft, said gearing elements being adapted to establish a first speed ratio and a second speed ratio, said second speed ratio being higher than said second speed ratio;

fluid pressure actuated clutch means and brake means for controlling the relative speeds of said gearing elements to effect upshifts and downshifts between said first and second speed ratios;

a hydraulic control system including a source of control pressure, a fluid pressure operated clutch actuator and a fluid pressure operated brake servo, said brake servo having a brake piston defining in part a servo apply pressure chamber and a servo release pressure chamber and a valve circuit connecting said pressure source to said clutch actuator and said brake servo;

said valve circuit comprising shift valve means for connecting said source to said servo and said actuator, an electronic processor means responsive to operating variables of said transmission for shifting said shift valve means;

a downshift timing valve means communicating with said clutch and said servo release pressure chamber, a solenoid operated control pressure valve means having a control signal output port communicating with said timing valve means for actuating the latter thereby controlling the rate of release of fluid pressure from said clutch actuator and said servo release pressure chamber during a downshift from said second speed ratio to said first speed ratio;

said electronic processor including means for developing a control pressure signal adapted to act on said timing valve means, said processor being adapted to respond to control variables for said transmission for developing said control pressure signal whereby smoothness in a downshift is achieved for each set of operating conditions.

5. The combination as set forth in claim 4 wherein said gearing elements are adapted to establish a low underdrive ratio, an intermediate underdrive ratio, a direct drive ratio and an overdrive ratio, said overdrive ratio and said intermediate ratio being defined by torque flow paths through said gearing elements in which one of said gearing elements is a common reaction element, said brake servo being operatively connected to said brake means to anchor said common reaction element during a downshift from said direct drive ratio to said intermediate underdrive ratio.

6. The combination as set forth in claim 5 wherein said valve circuit includes a common pressure accumulator valve means for cushioning the application of said brake means on both a downshift from said direct drive ratio to said intermediate underdrive ratio and an upshift from said direct drive ratio to said overdrive ratio.

7. The combination as set forth in claim 4 wherein said valve circuit includes a servo pressure regulator valve means for modulating pressure supplied by said control pressure source to produce a pressure supply for said solenoid operated valve means,

shift solenoid valve means for developing shift signal pressure on said shift valve means;

said pressure being adapted to respond to said operating variables of said transmission mechanism to produce electronic control signals for said shift solenoid valve means and said control pressure valve means whereby the pressure at said clutch and at said servo release pressure chamber is ramped down following initiation of said downshift so that said clutch pressure and said servo release pressure at any instant during the shift interval is determined as a function of the percent shift complete.

8. The combination as set forth in claim 5 wherein said valve circuit includes a servo pressure regulator valve means for modulating pressure supplied by said control pressure source to produce a pressure supply for said solenoid operated valve means,

shift solenoid valve means for developing shift signal pressure on said shift valve means;

said pressure being adapted to respond to said operating variables of said transmission mechanism to produce electronic control signals for said shift solenoid valve means and said control pressure valve means whereby the pressure at said clutch and at said servo release pressure chamber is ramped down, following initiation of said downshift, so that said clutch pressure and said servo release pressure at any instant during the shift interval is determined as a function of the percent shift complete.

9. The combination as set forth in claim 6 wherein said valve circuit includes a servo pressure regulator valve means for modulating pressure supplied by said control pressure source to produce a pressure supply for said solenoid operated valve means,

shift solenoid valve means for developing shift signal pressure on said shift valve means;

said pressure being adapted to respond to said operating variables of said transmission mechanism to produce electronic control signals for said shift solenoid valve means and said control pressure valve means whereby the pressure at said clutch and at said servo release pressure chamber is ramped down, following initiation of said downshift, so that said clutch pressure and said servo release pressure at any instant during the shift interval is determined as a function of the percent shift complete.

10. The combination as set forth in claim 7 wherein said circuit and said processor includes means for maintaining a modified clutch pressure for an initial time period following initiation of said downshift, for terminating said ramping down of said pressure for a time that depends upon transmission driven shift speed and engine throttle position and for thereafter maintaining a steady value of said pressure after terminating said ramping down until the completion of said downshift.

11. The combination as set forth in claim 5 wherein said circuit and said processor includes means for maintaining a modified clutch pressure for an initial time period following initiation of said downshift, for terminating said ramping down of said pressure for a time that depends upon transmission driven shift speed and engine throttle position and for thereafter maintaining a steady value of said pressure after terminating said ramping down until the completion of said downshift.

12. A method for controlling multiple ratio gearing elements in an automatic power transmission mechanism, said gearing elements being controlled by fluid pressure actuated clutch means and brake means to establish plural torque flow paths between a throttle controlled engine and a driven shaft, said torque flow paths defining a first speed ratio and a second speed ratio;

controlling the relative speeds of said gearing elements to effect upshifts and downshifts between said first and second speed ratios;

controlling the rate of release of fluid pressure from said clutch means and the application of said brake means upon a downshift from said second speed ratio to said first speed ratio in response to changes in operating variables of said transmission including engine throttle position changes and changes in the speed of said driven shaft;

ramping down pressure of said clutch means following initiation of said downshift, the ratio of said ramping down being determined by percent of shift completion,

terminating said ramping down of clutch pressure during the downshift interval and maintaining a lower steady clutch pressure thereafter during said downshift interval until completion of said downshift.