Multilayer ceramic circuit board

• US 5,384,434 A
• Filed: 03/01/1993
• Issued: 01/24/1995
• Est. Priority Date: 03/02/1992
• Status: Expired due to Term

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: Sugo, Kimihide, Mandai, Harufumi
• Primary Examiner(s): Picard, Leo P.
• Assistant Examiner(s): Figlin, Cheryl R.
• Application Number:
  US08/024,537
• Time in Patent Office: 694 Days
• Field of Search: 174/258, 174/255, 174/250, 174/256, 174/257, 174/259, 228/179, 228/180.1, 228/180.2, 361/761, 361/762, 361/763, 361/766, 361/784, 361/785, 361/790, 361/791, 361/792, 361/793, 428/901
• US Class Current: 174/258
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/48227 connecting the wire to a bond pad of the item
• CPC Class Codes: H01L 23/5383 Multilayer substrates H01L23/5385 takes precedence; multilayer metallisation on monolayer substrates H01L23/538
• CPC Class Codes: H01L 23/5385 Assembly of a plurality of insulating substrates
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/19105 in a side-by-side arrangement on a common die mounting substrate

Abstract

A dielectric substrate element of a multilayer structure provided with a capacitor in its interior and a magnetic substrate element of a multilayer structure provided with an inductor in its interior are prepared independently of each other. These substrate elements are respectively fired, then superposed with each other, and electrically connected and mechanically bonded by solder bumps to be integrated with each other. Thus, it is possible to obtain a multilayer ceramic circuit board with no integral firing, and the materials for the dielectric substrate element and the magnetic substrate element are not restricted in their capability of integral firing.

Claims

1. A multilayer ceramic circuit board, comprising:

a first substrate element containing a fired first ceramic material;

a second substrate element, being superposed on said first substrate element, containing a fired second ceramic material having electric characteristics different from those of said first ceramic material and being fired separately from said first ceramic material; and

conductive bonding means for electrically connecting and mechanically bonding said first and second substrate elements together for integrating the first and second substrate elements.

2. A multilayer ceramic circuit board in accordance with claim 1, wherein said first ceramic material is a dielectric ceramic material, and said second ceramic material is a magnetic ceramic material.

3. A multilayer ceramic circuit board in accordance with claim 2, wherein said first substrate element is provided with a capacitor in its interior and has a multilayer structure, and said second substrate element is provided with an inductor in its interior.

4. A multilayer ceramic circuit board in accordance with claim 3, wherein said second substrate element has a multilayer structure.

5. A multilayer ceramic circuit board in accordance with claim 1, wherein said first ceramic material is a dielectric ceramic material having a relatively low dielectric constant, and said second ceramic material is a dielectric ceramic material having a relatively high dielectric constant.

6. A multilayer ceramic circuit board in accordance with claim 5, wherein said first and second substrate elements each have multilayer structures.

7. A multilayer ceramic circuit board in accordance with claim 6, wherein at least one of said first and second substrate elements is provided with a capacitor in its interior.

8. A multilayer ceramic circuit board in accordance with claim 1, wherein the conductive bonding means is a first conductive bonding means and the multilayer ceramic circuit board further comprises at least one third substrate element being superposed on at least one of said first and second substrate elements and second conductive bonding means for electrically connecting and mechanically bonding said third substrate element with at least one of said first and second substrate elements and integrating the at least one of said first and second substrate elements with the third substrate element, said third substrate element containing a fired third ceramic material having electric characteristics being different from those of at least one of said first and second ceramic materials.

9. A multilayer ceramic circuit board in accordance with claim 1, wherein said conductive bonding means comprises bumps of a conductive material being located between opposite surfaces of said first and second substrate elements.

10. A multilayer ceramic circuit board in accordance with claim 9, wherein said bumps are made of solder.

11. A multilayer ceramic circuit board in accordance with claim 9, wherein cavities are formed in one of said opposite surfaces of said first and second substrate elements, parts of said bumps being located in said cavities.

12. A multilayer ceramic circuit board in accordance with claim 1, wherein said conductive bonding means comprises first and second films of a conductive material being provided on end portions of said first and second substrate elements, respectively, to be bonded to each other.

13. A multilayer ceramic circuit board in accordance with claim 1, wherein said conductive bonding means comprises metal pins passing through said first and second substrate elements.

14. A multilayer ceramic circuit board in accordance with claim 1, wherein a clearance is defined between said first and second substrate elements.

15. A multilayer ceramic circuit board in accordance with claim 14, wherein said clearance is filled up with an electrical insulating material.

16. A multilayer ceramic circuit board in accordance with claim 14, further comprising a thick film resistor being arranged in said clearance, said thick film resistor being formed on at least one of said first and second substrate elements.

17. A multilayer ceramic circuit board in accordance with claim 3, wherein one of opposite surfaces of said first and second substrate elements has an impression formed thereon, the impression resulting from the capacitor in the first substrate element or the inductor in the second substrate element being trimmed.