Sole with articulated forefoot

• US 5,384,973 A
• Filed: 12/11/1992
• Issued: 01/31/1995
• Est. Priority Date: 12/11/1992
• Status: Expired due to Term

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Lyden, Robert M.
• Primary Examiner(s): Sewell, Paul T.
• Assistant Examiner(s): PATTERSON, MARIE D
• Application Number:
  US07/992,894
• Time in Patent Office: 781 Days
• Field of Search: 36/25 R, 36/114, 36/102, 36/103, 36/31 R, 36/141, 36/28, 36/32 R, 36/30 R, 36/59 C, 36/94, D 2/310, D 2/320
• US Class Current: 36/25.00R
• CPC Class Codes: A43B 13/12 Soles with several layers of different materials
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/16 Pieced soles with several layers of different material A43B13/12
• CPC Class Codes: A43B 13/223 Profiled soles

Abstract

A sole having an articulated forefoot includes a flex joint extending generally longitudinally between the hallux and the second toe and at least one additional flex joint extending transversely across the sole. The flex joints can intersect with each other to form substantially separated sections in the sole by for facilitating relatively independent movement of selected toes.

Claims

1. Footwear for receiving and supporting a foot of a wearer having a front end, a rear end, a medial side and a lateral side, said footwear further including an upper and a sole, said upper and said sole defining a cavity for receiving the foot, said cavity being continuously open from said medial side to said lateral side proximate said front end of said footwear whereby the toes of the wearer'"'"'s foot are not subdivided within the cavity relative to each other, said sole comprising a first flex joint and a second flex joint, said first flex joint extending rearwardly in a generally longitudinal direction from said front end, said first flex joint being located to extend between the hallux and the second toe of the wearer'"'"'s foot, said second flex joint extending in a generally transverse direction between said medial and lateral sides, said second flex joint being positioned generally between the metatarsal heads of the wearer'"'"'s foot and the pads of a plurality of toes including at least the hallux and the second and third toes of the wearer'"'"'s foot, said second flex joint intersecting said first flex joint to define a first supporting section receiving and supporting only the hallux and a second supporting section receiving and supporting only collectively a plurality of other toes including at least said second and third toes, said first and second supporting sections being subdivided from the remainder of said sole by said first and second flex joints whereby the hallux supported by said first supporting section is easily and relatively independently moved by the wearer with respect to the other toes and said toes collectively supported by said second supporting section can be easily and relatively independently moved as a collective group by the wearer with respect to the hallux, said sole further including a third flex joint extending transversely across said sole generally along the first two metatarsal heads of the wearer'"'"'s foot and a fourth flex joint extending along a path generally parallel to a line intersecting the third, fourth and fifth metatarsal heads of the foot such that said third and fourth flex joints converge toward said medial side of said sole, said first flex joint extending rearward beyond said third flex joint to intersect with said fourth flex joint.

2. Footwear for receiving and supporting a foot of a wearer having a front end, a rear end, a medial side and a lateral side, said footwear further including an upper and a sole, said upper and said sole defining a cavity for receiving the foot, said cavity being continuously open from said medial side to said lateral side proximate said front end of said footwear whereby the toes of the wearer'"'"'s foot are not subdivided within the cavity relative to each other, said sole having a top surface and a bottom ground-engaging surface, said sole further comprising a first flex joint and a second flex joint, said first flex joint extending rearwardly in a generally longitudinal direction from said front end, said first flex joint being located to extend between the hallux and the second toe of the wearer'"'"'s foot, said second flex joint extending in a generally transverse direction between said medial and lateral sides, said second flex joint being positioned generally between the metatarsal heads of the wearer'"'"'s foot and the pads of a plurality of toes including at least the hallux and the second and third toes of the wearer'"'"'s foot, said second flex joint intersecting said first flex joint to define a first supporting section receiving and supporting only the hallux and a second supporting section receiving and supporting only collectively a plurality of other toes including at least said second and third toes, said first and second supporting sections being subdivided from the remainder of said sole by said first and second flex joints whereby the hallux supported by said first supporting section is easily and relatively independently moved by the wearer with respect to the other toes and said toes collectively supported by said second supporting section can be easily and relatively independently moved as a collective group by the wearer with respect to the hallux, said sole further including a third flex joint extending transversely across said sole between the metatarsal heads and a plurality of the toe pads of the wearer'"'"'s foot, said third flex joint extending generally parallel with said second flex joint to define a relatively narrow panel therebetween, said panel being movable between a rest position and an working position, said panel in said rest position being generally co-planar with the remainder of said sole, and said panel in said working position being displaced upwardly from the remainder of said sole in a direction toward said top surface to define a support ledge against which said hallux and said toes can push, said panel being positionable in said working position by plantar flexion of the wearer'"'"'s toes.

3. Footwear in accordance with claim 2 in which said sole further includes a ground engaging protrusion extending outward from said relatively narrow panel to facilitate upward movement of said relatively narrow panel with substantially each step.

4. Footwear in accordance with claim 2 in which said second and third flex joints are each formed as a generally V-shaped groove in said sole, wherein each of said grooves includes a first side adjacent said relatively narrow panel and a second side remote from said relatively narrow panel, wherein said first sides converge toward one another as they extend downward toward said bottom ground-engaging surface, and wherein said second sides are in a generally parallel relationship with respect to each other.

5. Footwear in accordance with claim 2 in which said sole further includes a textile layer and a foam layer, wherein said second and third flex joints are each formed by defining a groove in said foam layer which extends to said textile layer.

6. Footwear in accordance with claim 2 in which said first flex joint extends rearward beyond said second flex joint and intersects with said third flex joint.

7. Footwear in accordance with claim 2 in which said sole further includes a fourth flex joint extending transversely across said sole generally along the first two metatarsal heads of the wearer'"'"'s foot and a fifth flex joint extending along a path generally parallel to a line intersecting the third, fourth and fifth metatarsal heads of the foot, wherein said fourth and fifth flex joints converge toward said medial side of said sole.

8. Footwear in accordance with claim 7 in which said first flex joint extends rearward beyond said second flex joint to intersect with said fourth flex joint.

9. Footwear in accordance with claim 7 in which said first flex joint extends rearward beyond said fourth flex joint to intersect with said fifth flex joint.

10. Footwear in accordance with claim 2 in which said sole further includes a fourth flex joint extending transversely across said sole, said third and fourth flex joints being located to each side of the metatarsal heads of the wearer'"'"'s foot to define a third supporting section for supporting the portion of the foot associated with the metatarsal heads.

11. Footwear for receiving and supporting a foot of a wearer having a front end, a rear end, a medial side and a lateral side, said footwear further including an upper and a sole, said upper and said sole defining a cavity for receiving the foot, said cavity being continuously open from said medial side to said lateral side proximate said front end of said footwear whereby the toes of the wearer'"'"'s foot are not subdivided within the cavity relative to each other, said sole comprising a first flex joint and a second flex joint, said first flex joint extending rearwardly in a generally longitudinal direction from said front end, said first flex joint being located to extend between the hallux and the second toe of the wearer'"'"'s foot, said second flex joint extending in a generally transverse direction between said medial and lateral sides, said second flex joint being positioned generally between the metatarsal heads of the wearer'"'"'s foot and the pads of a plurality of toes including at least the hallux and the second and third toes of the wearer'"'"'s foot, said sole further including a third flex joint extending transversely across said sole, said second flex joint being located forwardly of the metatarsal heads and said third flex joint being located rearward of the metatarsal heads of the wearer'"'"'s foot, said first flex joint extending rearwardly to intersect said second and third flex joints to define a first supporting section receiving and supporting the hallux and a second supporting section receiving and supporting collectively a plurality of other toes including at least said second and third toes, said first and second supporting sections being subdivided from the remainder of said sole by said first and third flex joints whereby the hallux supported by said first supporting section is easily and relatively independently moved by the wearer with respect to the other toes and said toes collectively supported by said second supporting section can be easily and relatively independently moved as a collective group by the wearer with respect to the hallux.

12. A sole for footwear having a medial side, a lateral side, a front end, a rear end, a bottom surface and a generally continuous top surface for supporting the wearer'"'"'s foot, said sole further comprising a first forefoot portion adjacent said medial side for supporting a medial portion of the wearer'"'"'s forefoot including the hallux and a second forefoot portion adjacent said lateral side for supporting a lateral portion of the wearer'"'"'s forefoot including the other toes, said first and second forefoot portions being at least partly articulated relative to one another by a generally longitudinal flex joint extending rearward from said front end along a path generally parallel with and between the hallux and second toe of the wearer'"'"'s foot, said first and second forefoot portions each further including articulated supporting sections, said first forefoot portion having a first supporting section defined and located to support only the hallux and a second supporting section directly rearward of said first supporting section and being articulated with said first supporting section and a further rearward portion of said sole, said second forefoot portion having a first supporting section defined and located to support only a plurality of said other toes and a second supporting section directly rearward of said first supporting section and being articulated with said first supporting section and a further rearward portion of said sole, said second supporting sections of said first and second forefoot portions being defined and located to support at least the metatarsal heads of the wearer'"'"'s foot, whereby said articulation of said supporting sections enables said hallux and said remaining toes to be substantially independently moved in dorsi flexion and plantar flexion, said second supporting sections of each of said first and second forefoot portions further including one transverse flex joint extending generally along the first two metatarsal heads of the wearer'"'"'s foot and another transverse flex joint extending generally parallel to a line extending generally along said third, fourth and fifth metatarsal heads of the wearer'"'"'s foot such that said one and said another transverse flex joints converge toward said medial side, said second supporting sections of each of said first and second forefoot portions further including a relatively narrow third supporting section located only under the cavity between the metatarsal heads and the toe pads of the hallux and a plurality of other toes, said third supporting section being movable upward into said cavity upon significant plantar flexion of the toes, said third supporting section and said adjacent portions of said sole being comprised of plastic panel members joined together by an elastomeric material bonded to each of the adjacent panels to join said panels together in an articulated manner.

13. Footwear for receiving and supporting a foot of a wearer having a front end, a rear end, a medial side and a lateral side, said footwear further including an upper and a sole, said upper and said sole defining a cavity for receiving the foot, said cavity being continuously open from said medial side to said lateral side proximate said front end of said footwear whereby the toes of the wearer'"'"'s foot are not subdivided within the cavity relative to each other, said sole comprising first, second, and third flex joints, said first flex joint extending transversely across said sole generally along the first two metatarsal heads of the wearer'"'"'s foot, said second flex joint extending along a path generally parallel to a line intersecting the third, fourth and fifth metatarsal heads of the wearer'"'"'s foot such that said first and second flex joints converge toward said medial side of said sole, said third flex joint extending rearwardly in a generally longitudinal direction from said front end, said third flex joint being located to extend between the hallux and the second toe of the wearer'"'"'s foot, said third flex joint intersecting said first and second flex joints to define a first supporting section receiving and supporting the hallux and a second supporting section receiving and supporting collectively a plurality of other toes including at least said second and third toes, said first and second supporting sections being subdivided from the remainder of said sole by said second and third flex joints whereby the hallux supported by said first supporting section is easily and relatively independently moved by the wearer with respect to the other toes and said toes collectively supported by said second supporting section can be easily and relatively independently moved as a collective group by the wearer with respect to the hallux.

14. Footwear in accordance with claim 13 wherein said first and second supporting sections are formed by plastic panel members which are interconnected along said flex joints by an elastomeric material which is affixed to each of the adjacent plastic panels, said elastomeric material joining said plastic panels together in an articulated manner.