Trocar with overlapping seal elements

• US 5,385,552 A
• Filed: 03/11/1993
• Issued: 01/31/1995
• Est. Priority Date: 03/11/1993
• Status: Expired due to Fees

• Current Assignee: Habley Medical Technology Corporation
• Original Assignee: Habley Medical Technology Corporation
• Inventors: Foster, Clark B., Smedley, William H., Haber, Terry M.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): GRING, NOELLE K
• Application Number:
  US08/031,174
• Time in Patent Office: 691 Days
• Field of Search: 137/843, 137/849, 251/149.1, 251/149.2, 251/149.9, 251/212, 604/24, 604/26, 604/117, 604/122, 604/164, 604/166, 604/167, 604/169, 604/170, 604/171, 604/188, 604/222, 604/244, 604/247, 604/237, 604/256, 604/257, 604/259, 604/260 , 604/264, 604/272, 604/283
• US Class Current: 604/167.03
• CPC Class Codes: A61B 17/34 Trocars; Puncturing needles pointed biopsy instruments A61B10/0233; devices for piercing the ear-lobes A44C7/001; seals or hemostasis valves A61M39/06
• CPC Class Codes: A61B 17/3496 Protecting sleeves or inner probes; Retractable tips for protecting body piercing guide needles A61M25/0612
• CPC Class Codes: A61B 2017/3454 Details of tips
• CPC Class Codes: A61M 2039/0626 used with other surgical instruments, e.g. endoscope, trocar
• CPC Class Codes: A61M 2039/0633 the seal being a passive seal made of a resilient material with or without an opening
• CPC Class Codes: A61M 2039/064 Slit-valve
• CPC Class Codes: A61M 2039/0646 Duckbill-valve
• CPC Class Codes: A61M 39/06 Haemostasis valves, i.e. gaskets sealing around a needle, catheter or the like, closing on removal thereof

Abstract

A trocar (2) includes a hollow body (4) defining a path between its proximal and distal ends with an obturator assembly (6) positioned along the path. The tip (34, 36) of the obturator assembly has a cutting element (38). A novel gas sealing assembly (114) seals the path along the trocar body and includes at least three interleavened elastomeric sealing elements (124) which seal the path when an object, such as an obturator barrel (14), is not positioned along the path. The gas sealing assembly also includes a flexible, elastic, conical element (136) with a hole (158) at its tip and raised ridges or rings (164) along its inner surface (154) for sealing the path when an object is positioned along the path.

Claims

1. A medical device, designed for minimally invasive surgical procedures on a patient, comprising:

a body having proximal and distal ends and a hollow interior defining a path between the proximal and distal ends;

an object sized to pass along the path; and

a seal mounted within the body and fluidly sealing the path with and without the object directed along the path and into the hollow interior, the seal including;

four overlapping elastomeric sealing elements stacked on top of one another in an interleavened manner so that a portion of each said sealing element overlaps an adjacent sealing element and is overlapped by another adjacent sealing element, each of said sealing elements having a distal edge extending across the path, the distal edges being arranged at 90°

intervals so that first and second of said distal edges are parallel and third and fourth of said distal edges are perpendicular to said first and second distal edges, the sealing elements crossing at a common location so to fluidly seal the path when an object is not positioned along the path, said sealing elements configured to permit the object to pass therethrough in a distal direction towards the patient.

2. The medical device of claim 1 wherein at least two of said distal edges are formed by tapering surfaces for enhanced sealing effectiveness.

3. The medical device of claim 1 wherein the object is an obturator.

4. The medical device of claim 1 wherein the medical device is a trocar.

5. The medical device of claim 1 wherein the sealing elements are each semicircular discs.

6. The medical device of claim 1 wherein the distal edges are straight.

21. The medical device of claim 1 wherein the conical element is adapted to engage objects having an outside diameter off x to at least 2x.

7. A medical device, designed for minimally invasive surgical procedures, comprising:

a body having proximal and distal ends and a hollow interior defining a path between the proximal and distal ends;

an object sized to pass along the path; and

a seal mounted within the body and fluidly sealing the path with and without the object directed along the path and into the hollow interior, the seal including;

at least three overlapping elastomeric sealing elements stacked on top of one another in an interleavened manner so that a portion of each said sealing element overlaps an adjacent sealing element, and is overlapped by another adjacent sealing element, each of said sealing elements having a distal edge extending across the path, the distal edges being arranged at angles to one another and crossing at a common location so to seal the path when an object is not positioned along the path, said sealing elements configured to permit the object to pass therethrough;

a resilient vent ring, having an interior surface and an exterior surface, mounted along the path within the hollow interior of the body between the seal and the distal end of the body;

a passageway formed from the interior surface, through the body and to a port exterior of the body;

a check valve positioned along the passageway to permit fluid flow through the port, along the passageway and into the hollow interior but to prevent fluid flow from the hollow interior, through the passageway and through the port; and

a vent ring deflector extending from the vent ring through a vent in the body to a user-accessible position exterior of the body, the vent ring deflector movable from a normally sealed position, at which the vent ring and vent ring deflector seal the vent to prevent fluid flow from the hollow interior and through the vent, to a vent position, at which the vent ring is deflected inwardly into the hollow interior to permit fluid flow from the hollow interior, through the vent and into a region exterior of the body.

8. The medical device of claim 7 wherein the vent ring is made of an elastomeric material.

9. The medical device of claim 7 wherein the check valve is a one-piece element with the vent ring.

10. The medical device of claim 7 wherein the port is part of a Luer lock fitting.

11. The medical device of claim 7 wherein the vent ring deflector extends radially from the vent ring and is a one-piece extension of the vent ring.

12. A trocar comprising:

a body having proximal and distal ends and a hollow interior defining a path between the proximal and distal ends;

an object sized to pass along the path; and

a seal mounted within the body and fluidly sealing the path with and without the object directed along the path and into the hollow interior, the seal including;

at least three overlapping elastomeric sealing elements stacked on top off one another in an interleavened manner so that a portion of each said sealing element overlaps an adjacent sealing element and is overlapped by another adjacent sealing element, each of said sealing elements having a distal edge extending across the path the distal edges being arranged at angles to one another and crossing at a common location so to seal the path when an object is not positioned along the path, said sealing elements configured to permit the object to pass therethrough; and

a flexible, elastic, conical element tapering inwardly from a first end in a direction from the proximal end of the body towards the distal end of the body, the conical element including a central opening at a second end thereof, the conical element being movable from a contracted position to an expanded position when the object passes therethrough, the central opening, when the conical element is in the contracted position, having a diameter which is at least slightly smaller than the diameter of the object to provide a fluid seal between the object and the hollow interior when the conical element is in the expanded position.

13. A seal, for use with a surgical object and hollow body defining a path, the surgical object and the body being used in a minimally invasive surgical procedure, the body having proximal and distal ends, comprising:

four overlapping elastomeric sealing elements stacked on top of one another in an interleavened manner so that a portion of each said sealing element overlaps an adjacent sealing element and is overlapped by another adjacent sealing element, each of said sealing elements having a straight distal edge extending across the path, the distal edges being arranged at 90°

intervals so that first and second of said distal edges are parallel and third and fourth of said distal edges are perpendicular to said first and second distal edges, the distal edges being formed by tapering surfaces and crossing at a common location to fluidly seal the path when an object is not positioned along the path, said sealing elements configured to permit the object to pass therethrough.

14. The seal of claim 13 further comprising:

a flexible, elastic, conical element, positioned along the path, tapering inwardly from a first end in a direction from the proximal end of the body towards the distal end of the body, the conical element including a central opening at a second end thereof, the central opening, when the conical element is in a relaxed, contracted state, having a diameter which is at least slightly smaller than the diameter of the object to provide a fluid seal between the object and the hollow body.

15. The seal of claim 14 wherein the conical element has an inner surface and the inner surface has a series of raised ring-like elements thereon.

16. The seal of claim 14 wherein the conical element is adapted to engage surgical objects having an outside diameter of x to at least 2x.

17. The seal of claim 13 wherein the sealing elements are each semicircular discs.

18. A medical device, designed for minimally invasive surgical procedures on a patient, comprising:

a body having proximal and distal ends and a hollow interior defining a path between the proximal and distal ends;

an object sized to pass along the path; and

a seal mounted within the body and fluidly sealing the path with and without the object directed along the path and into the hollow interior, the seal including;

at least three overlapping elastomeric sealing elements stacked on top of one another in an interleavened manner so that a portion off each said sealing element overlaps an adjacent sealing element and is overlapped by another adjacent sealing element, each of said sealing elements having a distal edge extending across the path, the distal edges being arranged at angles to one another and crossing at a common location so to fluidly seal the path when an object is not positioned along the path, said sealing elements configured to permit the object to pass therethrough in a distal direction towards the patient; and

an object seal, positioned along the path, configured to sealably engage the object when the object is directed along the path to provide a fluid seal between the object and the hollow interior.

19. The medical device of claim 18 wherein the object seal includes:

a flexible, elastic, conical element tapering inwardly from a first end in a direction from the proximal end of the body towards the distal end of the body, the conical element including a central opening at a second end thereof, the conical element being movable from a contracted position to an expanded position when the object passes therethrough, the central opening, when the conical element is in the contracted position, having a diameter which is at least slightly smaller than the diameter of the object to provide a fluid seal between the object and the hollow interior when the conical element is in the expanded position.

20. The medical device of claim 19 wherein the conical element has an inner surface and the inner surface has a series of raised elements thereon.

22. A medical device designed for minimally invasive surgical procedures comprising:

a body having proximal and distal ends and a hollow interior defining a path between the proximal and distal ends;

an object sized to pass along the path;

a seal mounted within the body and fluidly sealing the path with and without the object directed along path and into the hollow interior; and

a resilient vent ring having interior and exterior surfaces and mounted along the path within the hollow interior of the body between the seal and the distal end of the body, the vent ring adapted to permit fluid flow from the exterior of the body into the hollow interior, but to prevent fluid flow from the hollow interior into the exterior of the body.