Centralized control system for an image forming apparatus which employs fuzzy logic to identify abnormal conditions

• US 5,386,271 A
• Filed: 08/12/1992
• Issued: 01/31/1995
• Est. Priority Date: 08/30/1991
• Status: Expired due to Fees

• Current Assignee: Minolta Camera Kabushiki Kaisha
• Original Assignee: Minolta Camera Kabushiki Kaisha
• Inventors: Yamaguchi, Ikunori, Maekawa, Kazunobu, Hirata, Sumiaki
• Primary Examiner(s): Grimley, A. T.
• Assistant Examiner(s): Ramirez, Nestor R.
• Application Number:
  US07/928,359
• Time in Patent Office: 902 Days
• Field of Search: 355/202, 355/203, 355/204, 355/205, 355/206, 355/207, 355/208, 364/274.6, 364/274.5, 364/138, 371/29.1, 379/106, 395/900
• US Class Current: 399/8
• CPC Class Codes: G03G 15/5079 for maintenance
• CPC Class Codes: G03G 15/55 Self-diagnostics; Malfunction or lifetime display
• CPC Class Codes: G03G 2215/00118 using fuzzy logic
• CPC Class Codes: G06F 11/0733 in a data processing system embedded in an image processing device, e.g. printer, facsimile, scanner
• CPC Class Codes: G06F 11/0748 in a remote unit communicating with a single-box computer node experiencing an error/fault remote testing G06F11/2294
• CPC Class Codes: G06F 11/2257 using expert systems
• CPC Class Codes: G06F 11/2294 by remote test
• CPC Class Codes: Y10S 706/90 Fuzzy logic

Abstract

A copier system or similar image forming system includes a centralized control unit. The centralized control unit has a data base storing information pertaining to machine model specifications, operating manuals and other related know-how pertinent to the operation of the copiers. Using data received from the copying machines, the centralized control unit employs fuzzy logic to identify abnormal operating conditions of the copiers and possible repair procedures.

Claims

1. A control system for an image forming apparatus of the type including an image forming apparatus for forming an image on paper and a control unit connected to the image forming apparatus through a communication line, wherein

said image forming apparatus includes:

image forming means for implementing an image forming operation according to a pre-set value for determining picture quality,

a plurality of detecting means for detecting respectively different physical quantities with respect to an operational condition of said image forming means, and

means for transmitting to said control unit through said communication line a result detected by said detecting means, and wherein

said control unit includes;

means for receiving said detected result transmitted from said image forming apparatus,

storing means storing a plurality of membership functions representing possibilities of occurrence of certain abnormalities corresponding to said respective physical quantities,

diagnosing means for determining the possibilities of occurrence of plural kinds of abnormalities corresponding to said detected result received by said receiving means on the basis of the plurality of membership functions stored in said storing means, and

a display means for displaying the content of a diagnosis determined by said diagnosing means.

2. The control system according to claim 1, wherein said display means displays an abnormality whose possibility of occurrence, as determined by said diagnosing means, is higher than a predetermined value.

3. The control system according to claim 1, wherein said display means displays a method of repair corresponding to an abnormality whose possibility of occurrence, as determined by said diagnosing means, is higher than a predetermined value.

4. The control system according to claim 1, wherein said display means displays information indicating at least one of an identification of said plural kinds of abnormalities and methods of repair corresponding to respective abnormalities in a descending order of possibility of occurrence, as determined by said diagnosing means.

5. The control system according to claim 1, wherein said display means displays information indicating at least one of an identification of the abnormality whose possibility of occurrence, as determined by said diagnosing means, is the highest and a method of repair corresponding to the abnormality.

6. The control system according to claim 1, wherein said detecting means includes means for detecting the density of an image formed by said image forming means.

7. The control system according to claim 1, wherein said detecting means includes measuring means for measuring the surface potential of a photoreceptor.

8. A control system according to claim 1, wherein said detecting means includes means for detecting toner concentration in a developing agent.

9. A control system for an image forming system of the type including a plurality of image forming apparatuses for forming images on paper and a control unit connected to said plurality of image forming apparatuses through a communication line, wherein

each said image forming apparatus includes:

image forming means for implementing an image forming operation according to a pre-set value for determining picture quality,

a plurality of detecting means for detecting respectively different physical quantities with respect to operational conditions of said image forming means, and

means for transmitting a result detected by said detecting means to said control unit through said communication line, and wherein

said control unit includes;

means for receiving said detected result transmitted from each image forming apparatus,

storing means for storing a plurality of membership functions representing possibilities of occurrence of certain abnormalities corresponding to said respective physical quantities,

diagnosing means for determining possibilities of occurrence of plural kinds of abnormalities corresponding to said detected result received by said receiving means for each image forming apparatus on the basis of the plurality of membership functions stored in said storing means, and

a display means for displaying the content of a diagnosis determined by said diagnosing means.

10. The control system according to claim 9, wherein said control unit determines an abnormality whose possibility of occurrence, as determined by said diagnosing means, is highest for each image forming apparatus and said display means displays a method of repair corresponding to the abnormality.

11. The control system according to claim 9, wherein said display means displays, for the abnormalities relating to all of said image forming apparatus determined by said diagnosing means, an identification of abnormalities whose possibilities of occurrence are higher than a predetermined value, in a descending order of possibilities as determined by said diagnosing means.

12. The control system according to claim 9, wherein said control unit further includes means for selecting an arbitrary image forming apparatus, and said display means displays an abnormality having a possibility of occurrence, as determined by said diagnosing means, which is higher than a predetermined value, with respect to said image forming apparatus selected by said selecting means, or a method of repair corresponding to the abnormality.

13. The control system according to claim 9, wherein said control unit further includes means for selecting an arbitrary image forming apparatus, and said display means displays said abnormalities related to said image forming apparatus selected by said selecting means or methods of repair corresponding to the abnormalities in a descending order of possibilities of occurrence as determined by said diagnosing means.

14. The control system according to claim 9, wherein said detecting means includes means for detecting the density of an image formed by said image forming means.

15. The control system according to claim 9, wherein said detecting means includes measuring means for measuring the surface potential of a photoreceptor.

16. The control system according to claim 9, wherein said detecting means includes means for detecting toner concentration in a developing agent.

17. A control system for an image forming system of the type including an image forming apparatus for forming an image on paper and a control unit connected to the image forming apparatus through a communication line, wherein

said image forming apparatus includes:

image forming means for implementing an image forming operation according to a pre-set value for determining picture quality,

detecting means for detecting a physical quantity related to an operating condition of said image forming means,

first transmitting means for transmitting a result detected by said detecting means to said control unit through said communication line,

first receiving means for receiving a control signal transmitted from said control unit, and

control means for controlling said image forming means so that said preset value is changed on the basis of said control signal received by said first receiving means, and wherein

said control unit includes;

second receiving means for receiving said detected result transmitted from said image forming apparatus,

diagnosing means which employs a membership function indicating a possibility of occurrence of a certain abnormality in correspondence with said physical quantity, for determining said possibility corresponding to said detected result received by said second receiving means, wherein said possibility determined by said diagnosing means is a second value obtained by multiplying a first value obtained according to said membership function by a predetermined coefficient, and

second transmitting means for transmitting said control signal to said first receiving means through said communication line on the basis of said possibility determined by said diagnosing means,

wherein said detecting means detects said physical quantity a second time after said pre-set value is changed by said control means, said first transmitting means transmits to said control unit the value detected by said detecting means after said pre-set value has been changed, and said diagnosing means determines said possibility on the basis of said detected value transmitted from said first transmitting means after said pre-set value has been changed, and, when said possibility determined after said pre-set value has been changed is smaller by a predetermined value or more than the possibility determined before said pre-set value was changed, increases said coefficient and, when it is not, decreases said coefficient.

18. A control system for an image forming system of the type including an image forming apparatus for forming an image on paper and a control unit connected to the image forming apparatus through a communication line, wherein

said image forming apparatus includes:

image forming means for implementing an image forming operation according to a pre-set value for determining picture quality,

detecting means for detecting a physical quantity related to an operating condition of said image forming means,

first transmitting means for transmitting a result detected by said detecting means to said control unit through said communication line,

first receiving means for receiving a control signal transmitted from said control unit, and

control means for controlling said image forming means so that said preset value is changed on the basis of said control signal received by said first receiving means, and wherein

said control unit includes;

second receiving means for receiving said detected result transmitted from said image forming apparatus,

diagnosing means which employs a membership function indicating a possibility of occurrence of a certain abnormality in correspondence with said physical quantity, for determining said possibility corresponding to said detected result received by said second receiving means, wherein said possibility determined by said diagnosing means is a second value obtained by multiplying a first value obtained according to said membership function by a predetermined coefficient, and

second transmitting means for transmitting said control signal to said first receiving means through said communication line on the basis of said possibility determined by said diagnosing means,

wherein said control unit comprises storing means for storing a possibility determined by said diagnosing means, said detecting means detects said physical quantity a second time after said pre-set value has been changed by said control means, said first transmitting means transmits to said control unit the value detected by said detecting means after said pre-set value has been changed, and said diagnosing means determines said possibility based on said detected value transmitted from said first transmitting means after said pre-set value has been changed, and compares the determined possibility after said pre-set value has been changed with the possibility determined before said pre-set value was changed, which is stored in said storing means, and changes said coefficient on the basis of a result of the comparison.