Embroidery data producing apparatus for controlling a sewing machine

• US 5,386,789 A
• Filed: 06/06/1994
• Issued: 02/07/1995
• Est. Priority Date: 06/14/1993
• Status: Expired due to Term

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Mizuno, Masahiro, Muto, Yukiyoshi, Kyuno, Mitsuyasu, Futamura, Masao
• Primary Examiner(s): NERBUN, PETER P
• Application Number:
  US08/254,790
• Time in Patent Office: 246 Days
• Field of Search: 112/121.12, 112/121.11, 112/103, 112/262.3, 112/266.1, 112/78, 112/2, 112/453, 112/457, 364/470
• US Class Current: 112/102.5
• CPC Class Codes: D05B 19/06 Physical exchange of memory
• CPC Class Codes: D05B 19/08 Arrangements for inputting stitch or pattern data to memory ; Editing stitch or pattern data
• CPC Class Codes: D05D 2205/08 Buttons, e.g. for pattern selection; Keyboards
• CPC Class Codes: D05D 2205/18 Screens

Abstract

An apparatus for producing embroidery data to control a sewing machine to form an embroidery on a work sheet, including a dividing device for dividing, based on image data representing a color image, the color image into a plurality of color areas each of which has a corresponding one of a plurality of different colors, and producing a plurality of sets of color-area data each of which represents a corresponding one of the color areas, a color-area specifying device which is operable by an operator for specifying one of the color areas as an embroidery-free area, and a producing device for producing, based on the sets of color-area data, the embroidery data to control the sewing machine to embroider the color areas except for the embroidery-free area. An apparatus for producing embroidery data, including a dividing device for dividing, based on image data representing a color image, the color image into a plurality of color areas each of which has a corresponding one of a plurality of different colors, and producing a plurality of sets of color-area data each of which represents a corresponding one of the color areas, an identifying device for identifying one of the color areas as an embroidery-free area, and a producing device for producing, based on the sets of color-area data, the embroidery data to control a sewing machine to embroider the color areas except for the embroidery-free area.

Claims

1. An apparatus for producing embroidery data to control a sewing machine to form an embroidery on a work sheet, the apparatus comprising:

dividing means for dividing, based on image data representing a color image, said color image into a plurality of color areas each of which has a corresponding one of a plurality of different colors, and producing a plurality of sets of color-area data each of which represents a corresponding one of said color areas;

a color-area specifying device which is operable by an operator for specifying one of said color areas as an embroidery-free area; and

producing means for producing, based on said sets of color-area data, said embroidery data to control the sewing machine to embroider said color areas except for said embroidery-free area specified by said specifying device.

2. An apparatus according to claim 1, wherein said dividing means comprises means for dividing a chromatic image as said color image, into said color areas having different chromatic colors, respectively.

3. An apparatus according to claim 1, wherein said dividing means comprises means for dividing an achromatic image as said color image, into said color areas having different achromatic colors, respectively.

4. An apparatus according to claim 1, wherein said dividing means divides said color image into at least three said color areas having at least three said different colors, respectively.

5. An apparatus according to claim 1, further comprising a memory which stores said image data comprising a number of sets of picture-element data each set of which represents a color characteristic of a corresponding one of a number of picture elements of said color image.

6. An apparatus according to claim 1, further comprising an image pick-up device which picks up said color image from an original and produces said image data representing the color image.

7. An apparatus according to claim 6, wherein said image pick-up device comprises image-data producing means for producing, as said image data, a number of sets of picture-element data each set of which represents a hue of a corresponding one of a number of picture elements of said color image.

8. An apparatus according to claim 7, wherein said image-data producing means produces, as said each set of picture-element data, a set of bit data representing a value corresponding to said hue of said corresponding one picture element, said dividing means dividing said color image into said color areas having said different colors, based on the sets of bit data representing the values corresponding to the respective hues of the picture elements of the color image.

9. An apparatus according to claim 6, wherein said image pick-up device comprises means for producing, as said image data, a number of sets of picture-element data each set of which represents a brightness of a corresponding one of a number of picture elements of said color image.

10. An apparatus according to claim 1, wherein said color-area specifying device comprises a color display which displays said color areas such that said each of said color areas has said corresponding one of said different colors.

11. An apparatus according to claim 10, wherein said color-area specifying device further comprises:

a cursor movable on said color display; and

a manually operable member for moving said cursor to specify said embroidery-free area on said color display.

12. An apparatus according to claim 1, further comprising a modifying device which modifies said embroidery-free area specified by said color-area specifying device.

13. An apparatus according to claim 12, wherein said modifying device comprises:

means for dividing said embroidery-free area into a plurality of separate portions isolated from each other; and

an embroidering-portion specifying device which is operable by an operator for specifying one of said separate portions as an embroidering portion, said producing means producing said embroidery data including data for said embroidering portion.

14. An apparatus according to claim 1, wherein said producing means comprises means for producing, as said embroidery data, at least one of (a) a number of sets of stitch-position data representing stitch positions on an outline of each of said color areas where a sewing needle of the sewing machine penetrates said work sheet and (b) a plurality of sets of block data each of which represents an outline of a corresponding one of a plurality of polygonal blocks which cooperate with each other to define said color areas.

15. An apparatus according to claim 1, further comprising a utilizing device which utilizes said embroidery data produced by said producing means to control the sewing machine to form said embroidery on said work sheet.

16. An apparatus according to claim 15, wherein said utilizing device comprises a stitch-forming device of the sewing machine which embroiders said color areas and thereby provides said embroidery on said work sheet according to said embroidery data.

17. An apparatus according to claim 15, wherein said utilizing device comprises a recording device which records, in an external memory, said embroidery data to control the sewing machine to form said embroidery on said work sheet.

18. An apparatus according to claim 17, wherein said recording device records said embroidery data in a flash-memory card as said external memory.

19. An apparatus for producing embroidery data to control a sewing machine to form an embroidery on a work sheet, the apparatus comprising:

dividing means for dividing, based on image data representing a color image, said color image into a plurality of color areas each of which has a corresponding one of a plurality of different colors, and producing a plurality of sets of color-area data each of which represents a corresponding one of said color areas;

identifying means for identifying one of said color areas as an embroidery-free area; and

producing means for producing, based on said sets of color-area data, said embroidery data to control the sewing machine to embroider said color areas except for said embroidery-free area identified by said identifying means.

20. An apparatus according to claim 19, wherein said image data comprise a number of sets of picture-element data each set of which represents a color characteristic of a corresponding one of a number of picture elements of said color image, said dividing means dividing, based on said sets of picture-element data, said color image into said color areas having said different colors.

21. An apparatus according to claim 20, wherein said identifying means comprises:

first means for determining a number of the sets of picture-element data corresponding to the picture elements of a portion of each of said color areas within a predetermined peripheral area along an outline of said color image; and

second means for identifying one of said color areas as said embroidery-free area based on the data-set number determined for said each of said color areas.

22. An apparatus according to claim 21, wherein said second means identifies as said embroidery-free area one of said color areas when a ratio of the data-set number determined therefor to a number of the sets of picture-element data corresponding to all the picture elements of said predetermined peripheral area is greater than a reference value.

23. An apparatus according to claim 22, wherein said reference value is greater than 0.5.

24. An apparatus according to claim 21, wherein said second means identifies as said embroidery-free area one of said color areas when the data-set number determined therefor is greatest of all said color areas.

25. An apparatus according to claim 20, further comprising a modifying device which modifies said embroidery-free area identified by said identifying means.

26. An apparatus according to claim 25, wherein said modifying device comprises:

means for dividing said embroidery-free area into a plurality of separate portions isolated from each other; and

embroidering-portion identifying means for identifying one of said separate portions as an embroidering portion, said producing means producing said embroidery data including data for said embroidering portion.

27. An apparatus according to claim 26, wherein said embroidering-portion identifying means comprises means for identifying as said embroidering portion one of said separate portions which has no picture element within a predetermined peripheral area along an outline of said color image.

28. An apparatus according to claim 26, wherein said embroidering-portion identifying means comprises:

means for determining at least one of (a) a first number of the sets of picture-element data corresponding to the picture elements of a portion of each of said color areas within a predetermined peripheral area along an outline of said color image, and (b) a second number of the sets of picture-element data corresponding to all the picture elements of each of said color areas; and

means for identifying as said embroidering portion one of said separate portions which satisfies at least one of (a) a first condition that the first number determined therefor is smaller than a first reference value and (b) a second condition that the second number determined therefor is smaller than a second reference value.

29. An apparatus according to claim 19, further comprising a utilizing device which utilizes said embroidery data produced by said producing means to control the sewing machine to form said embroidery on said work sheet.

30. An apparatus according to claim 29, wherein said utilizing device comprises a stitch-forming device of the sewing machine which embroiders said color areas and thereby provides said embroidery on said work sheet according to said embroidery data.

31. An apparatus according to claim 29, wherein said utilizing device comprises a recording device which records, in an external memory, said embroidery data to control the sewing machine to form said embroidery on said work sheet.

32. An apparatus according to claim 31, wherein said recording device records said embroidery data in a flash-memory card as said external memory.

33. An apparatus according to claim 19, further comprising an image pick-up device which picks up said color image from an original and produces said image data representing the color image.

34. An apparatus for producing embroidery data to control a sewing machine to form an embroidery on a work sheet, the apparatus comprising:

dividing means for dividing, based on image data representing a color image, said color image into a plurality of color areas each of which has a corresponding one of a plurality of different colors, and producing a plurality of sets of color-area data each of which represents a corresponding one of said color areas;

background-area identifying means for identifying one of said color areas as a background area of said color image; and

producing means for producing, based on said sets of color-area data, said embroidery data to control the sewing machine to embroider said color areas except for said background area identified by said identifying means.

35. A process of producing embroidery data to control a sewing machine to form an embroidery on a work sheet, the process comprising the steps of:

dividing, based on image data representing a color image, said color image into a plurality of color areas each of which has a corresponding one of a plurality of different colors, and producing a plurality of sets of color-area data each of which represents a corresponding one of said color areas;

specifying one of said color areas as an embroidery-free area by operating a color-area specifying device; and

producing, based on said sets of color-area data, said embroidery data to control the sewing machine to embroider said color areas except for said embroidery-free area.

36. A process according to claim 35, further comprising a step of storing, in a memory, said image data comprising a number of sets of picture-element data each set of which represents a color characteristic of a corresponding one of a number of picture elements of said color image.

37. A process according to claim 35, further comprising a step of picking up, by operating an image pick-up device, said color image from an original and producing said image data representing the color image.

38. A process according to claim 35, further comprising a step of modifying said embroidery-free area specified by operating said color-area specifying device.

39. A process according to claim 38, wherein the step of modifying said embroidery-free area comprises:

dividing, based on the set of color-area data for said embroidery-free area, said embroidery-free area into a plurality of separate portions isolated from each other; and

specifying, by operating an embroidering-portion specifying device, one of said separate portions as an embroidering portion, the step of producing said embroidery data comprising producing said embroidery data including data for said embroidering portion.

40. A process according to claim 35, further comprising a step of utilizing said embroidery data to control the sewing machine to form said embroidery on said work sheet.

41. A process of producing embroidery data to control a sewing machine to form an embroidery on a work sheet, the process comprising the steps of:

dividing, based on image data representing a color image, said color image into a plurality of color areas each of which has a corresponding one of a plurality of different colors, and producing a plurality of sets of color-area data each of which represents a corresponding one of said color areas;

identifying one of said color areas as an embroidery-free area; and

producing, based on said sets of color-area data, said embroidery data to control the sewing machine to embroider said color areas except for said embroidery-free area.

42. A process according to claim 41, further comprising a step of storing, in a memory, said image data comprising a number of sets of picture-element data each set of which represents a color characteristic of a corresponding one of a number of picture elements of said color image.

43. A process according to claim 42, wherein the step of identifying said embroidery-free area comprises:

determining a number of the sets of picture-element data corresponding to the picture elements of a portion of each of said color areas within a predetermined peripheral area along an outline of said color image; and

identifying one of said color areas as said embroidery-free area based on the data-set number determined for said each of said color areas.

44. A process according to claim 41, further comprising a step of modifying said embroidery-free area.

45. A process according to claim 44, wherein the step of modifying said embroidery-free area comprises:

dividing said embroidery-free area into a plurality of separate portions isolated from each other; and

identifying one of said separate portions as an embroidering portion, the step of producing said embroidery data comprising producing said embroidery data including data for said embroidering portion.

46. A process according to claim 41, further comprising a step of utilizing said embroidery data to control the sewing machine to form said embroidery on said work sheet.