Absorbent core having improved dry/wet integrity

• US 5,387,208 A
• Filed: 07/26/1993
• Issued: 02/07/1995
• Est. Priority Date: 07/26/1993
• Status: Expired due to Term

• Current Assignee: The Procter & Gamble Company
• Original Assignee: The Procter & Gamble Company
• Inventors: Hawkins, Craig A., Ashton, Gregory, Cooper, John T.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): ZUTTARELLI, ANTHONY
• Application Number:
  US08/097,634
• Time in Patent Office: 561 Days
• Field of Search: 604/358, 604/365, 604/366, 604/370, 604/372, 604/374, 604/375, 604/378, 604/379, 604/380, 604/383, 604/384, 604/385.1
• US Class Current: 604/378
• CPC Class Codes: A61F 13/531 having a homogeneous composition through the thickness of the pad A61F13/538, A61F13/539 take precedence
• CPC Class Codes: A61F 13/534 having an inhomogeneous composition through the thickness of the pad A61F13/538, A61F13/539 take precedence; homogeneous cores with tissue wrapping A61F13/53

Abstract

Disclosed is an absorbent article having a liquid pervious topsheet, a liquid impervious backsheet joined to the topsheet, and an absorbent core positioned therebetween, in which the absorbent core is enveloped by a primary core integrity layer comprising a continuous mesh of meltblown material which is joined to the topsheet. The primary core integrity layer is particularly useful for improving the wet integrity of absorbent cores comprising an upper acquisition/distribution layer and a lower storage layer.

Claims

1. An absorbent article comprising:

a) a liquid pervious topsheet;

b) a liquid impervious backsheet joined to said topsheet;

c) an absorbent core positioned between said topsheet and said backsheet, said absorbent core having a garment facing surface, a body facing surface, and side edges; and

d) a primary core integrity layer enveloping at least a longitudinal portion of said side edges and at least a portion of one of said surfaces, said primary core integrity layer being joined to said topsheet, said primary core integrity layer comprising a continuous mesh of strands of meltblown material, said strands being sinuous and oriented in substantially the same direction with some crosswise linking to form an intertwining web of the strands.

2. The absorbent article of claim 1 wherein said primary core integrity layer is directly joined to said topsheet.

3. The absorbent article of claim 2 wherein said primary core integrity later envelopes at least a portion of said garment facing surface of said absorbent core.

4. The absorbent article of claim 3 wherein said absorbent core comprises an upper acquisition/distribution layer and a lower storage layer.

5. The absorbent article of claim 4 additionally comprising a secondary core integrity layer comprising a continuous mesh of strands of meltblown material positioned between said acquisition/distribution layer and said storage layer, said strands of said secondary core integrity layer being sinuous and oriented in substantially/the same direction with some crosswise linking to form an intertwining web of the strands.

6. The absorbent article of claim 5 wherein the surface area of said secondary core integrity layer is less than or equal to the surface areas of both said acquisition/distribution layer and said storage layer.

7. The absorbent article of claim 6 wherein said absorbent core additionally comprises a tissue layer positioned between said secondary core integrity layer and said storage layer.

8. The absorbent article of claim 7 wherein the surface area of said secondary core integrity layer is less than or equal to the surface area of said tissue layer.

9. The absorbent article of claim 1 or 5 wherein said strands of both said primary core integrity layer and said secondary core integrity layer have a denier of at least about 60 microns.

10. The absorbent article of claim 9 wherein both said primary core integrity layer and said secondary core integrity layer have a basis weight of about 2 g/m² to about 8 g/m².

11. The absorbent article of claim 10 wherein said meltblown material is a hot-melt, elastomeric, pressure-sensitive adhesive.

12. An absorbent article comprising:

a) a liquid pervious topsheet;

b) a liquid impervious backsheet joined to said topsheet;

c) an absorbent core positioned between said topsheet and said backsheet, said absorbent core comprising;

(i) an acquisition/distribution layer comprising chemically stiffened, twisted, curled, intrafiber-crosslinked cellulosic fibers;

(ii) a storage layer comprising a mixture of absorbent gelling material and cellulosic fibers; and

(iii) a tissue layer positioned between said acquisition/distribution layer and said storage layer;

said acquisition/distribution layer, tissue layer, and storage layer each having an upper surface, a lower surface, and side edges;

said absorbent core having a body facing surface formed by said upper surface of said acquisition/distribution layer, a garment facing surface formed by said lower surface of said storage layer, and side edges;

d) a primary core integrity layer enveloping at least a longitudinal portion of said side edges of each of said layers of said absorbent core and at least a portion of said garment facing surface of said absorbent core, said primary core integrity layer being joined to said topsheet, said primary core integrity layer comprising a continuous mesh of strands of meltblown material, said strands being sinuous and oriented in substantially the same direction with some crosswise linking to form an intertwining web of the strands; and

e) a secondary core integrity layer comprising a continuous mesh of strands of meltblown material positioned between said acquisition/distribution layer and said tissue layer, said strands of said secondary core integrity layer being sinuous and oriented in substantially the same direction with some crosswise linking to form an intertwining web of the strands.

13. The absorbent article of claim 12 wherein the surface area of said secondary core integrity layer is less than or equal to the surface areas of both said acquisition/distribution layer and said tissue layer.

14. The absorbent article of claim 13 wherein said strands of meltblown material of both said primary core integrity layer and said secondary core integrity layer have a denier of at least about 60 microns.

15. The absorbent article of claim 14 wherein both said primary core integrity layer and said secondary core integrity layer have a basis weight of about 2 g/m² to about 8 g/m².

16. The absorbent article of claim 15 wherein said meltblown material is a hot-melt, elastomeric, pressure-sensitive adhesive.