Battery charging apparauts

• US 5,387,857 A
• Filed: 02/07/1992
• Issued: 02/07/1995
• Est. Priority Date: 02/08/1991
• Status: Expired due to Term

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Suzuki, Hiroyuki, Honda, Satoshi, Nakazawa, Yoshihiro, Toriyama, Masayuki
• Primary Examiner(s): Dougherty, Thomas M.
• Application Number:
  US07/832,352
• Time in Patent Office: 1,096 Days
• Field of Search: 320/17, 320/18
• US Class Current: 320/120
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits

Abstract

A battery charging apparatus for charging a battery which includes a plurality of battery cells connected to each other in series. The battery charging apparatus supplies an electric charge to the battery which is controlled by monitoring the terminal voltage of each of the battery cells. In the alternative, the battery cells may be divided into battery-cell groups. Each group consists of two or more of the battery cells. The electric charge supplied to the battery is controlled by monitoring the terminal voltage of each of the battery-cell groups. The supply of electric charge is terminated upon monitoring a predetermined voltage in the battery cells.

Claims

1. A battery charging apparatus comprising:

a plurality of battery cell groups connected to each other in series, each battery cell group including at least one battery cell;

control means for controlling an electric charge supplied to said plurality of battery cell groups;

monitor means for detecting the respective terminal voltages of each of said plurality of battery cell groups; and

detecting means for detecting the respective temperatures of each of said plurality of battery cell groups,

said control means terminating the electric charge supplied to said plurality of battery cell groups as a function of a predetermined terminal voltage and temperature of said plurality of battery cell groups wherein an upper limit of a predetermined temperature of said battery cell groups is utilized in advance for determining a start time of current charging as a function of time lapse from initial actuation of the battery charging apparatus, electric charging commencing once the detected respective temperatures of said plurality of battery cell groups are below the upper limit.

2. The battery charging apparatus of claim 1, wherein said control means charges said plurality of battery cell groups in stages comprising:

a first stage wherein a relatively large current is supplied in a constant current mode until the detected terminal voltage of one of said plurality of battery cell groups increases to a first predetermined voltage level set in advance as a function of temperature;

a second stage following completion of said first stage wherein a charging current is supplied in a constant voltage mode in order to sustain the terminal voltage of one of said plurality of battery cell groups having a predetermined temperature at said first predetermined voltage level until the charging current decreases to a predetermined value; and

a third stage following completion of said second stage wherein a relatively small current is supplied in a constant current mode until the terminal voltage of one of said plurality of battery cell groups increases to a second predetermined voltage level set in advance as a function of temperature.

3. The battery charging apparatus of claim 2, wherein the magnitudes of said currents supplied in said constant current modes are preset so that the amount of oxygen generated in each battery cell of said plurality of battery cell groups is maintained below a predetermined value.

4. The battery charging apparatus of claim 2, wherein said control means terminates the charging current at the completion of said third stage upon detecting during a predetermined time lapse from the start of said first stage or said third stage that the terminal voltage of at least one of said plurality of battery cell groups has decreased by a voltage drop exceeding a predetermined value.

5. The battery charging apparatus of claim 2, further comprising:

regenerative charging means for charging said plurality of battery cell groups with a motor used as a load; and

inhibit means for inhibiting regenerative charging when a terminal voltage of one of said plurality of battery cell groups exceeds a predetermined value.

6. The battery charging apparatus of claim 2, further comprising:

current sensor means for monitoring discharging current flowing out of said plurality of battery cell groups;

residual change computing means for computing the amount of residual charge in said plurality of battery cell groups by integrating a signal output by said current sensor; and

residual charge meter means for receiving a residual charge signal output by said residual charge computing means and for displaying data indicative of residual charge, said residual charge meter means being calibrated in response to a full charge by said control means.

7. The battery charging apparatus of claim 2, wherein said monitor means computes differences between the terminal voltages of said plurality of battery cell groups detected immediately before the start of electric charging and the terminal voltages of said plurality of battery cell groups detected immediately after the start of electric charging, the charging current having a known magnitude,

the computed differences between terminal voltages being used to correct subsequently detected values of terminal voltages detected by said monitor means.

8. The battery charging apparatus of claim 2, wherein said plurality of battery cell groups are charged via charging wire resistors,

said monitor means computes differences between the terminal voltages of said plurality of battery cell groups detected immediately before the start of electric charging with a constant current of known magnitude and the terminal voltages of said plurality of battery cell groups detected immediately after the start of electric charging and computes resistances of said charging wire resistors by dividing the computed differences by the known magnitude of said constant current,

said monitor means correcting subsequently detected values of the terminal voltages using the computed resistances of said charging wire resistors and the value of the charging current.

9. A battery charging apparatus comprising:

a plurality of battery cells connected to each other in series;

charging means, coupled to said battery cells, for supplying an electric charge to said battery cells, said charging means being powered by main power supply means;

a plurality of bypass means, each coupled in parallel to a respective one of said battery cells, for bypassing the electric charge around said battery cells;

a plurality of monitoring means, each coupled in parallel to a respective one of said battery cells, for monitoring terminal voltages of said battery cells; and

control means, coupled to said plurality of monitoring means and said charging means, for controlling the electric charge supplied to said battery cells upon detection of a predetermined terminal voltage of any one of said plurality of monitoring means;

said plurality of bypass means each comprising;

shunt means for bypassing the electric charge therethrough when a terminal voltage of the respective battery cell is fully charged, and

switch means, coupled in series with said shunt means, for passing the electric charge bypassed through said shunt means when actuated, to bypass the electric charge around the respective battery cell, said plurality of monitoring means each comprising;

cell-voltage detecting means, coupled to a respective battery cell, for detecting the respective terminal voltage of the respective battery cell, and

switch actuating means, coupled to said cell voltage detecting means and to a respective one of said switch means of a corresponding one of said bypass means coupled to the respective battery cell, for activating said switch means in accordance with an output of said cell-voltage detecting means indicative that the respective battery cell is fully charged.

10. The battery charging apparatus of claim 9, wherein said charging means comprises:

current controlling means for controlling current charged into said battery cells from said main power supply means in accordance with the terminal voltages detected by said cell-voltage detecting means.

11. The battery charging apparatus of claim 9, wherein said shunt means comprises diodes coupled in series.

12. The battery charging apparatus of claim 11, wherein said shunt means further comprises a resistor coupled in series to said diodes for limiting current passing through said diodes.

13. The battery charging apparatus of claim 9, wherein said control means comprises:

time measuring means, coupled to said switch actuating means of said plurality of monitoring means and said charging means, for measuring when a predetermined time period has elapsed from when one of said switch actuating means actuates a respective switch means and for terminating the supply of the electric charge from said charging means after said predetermined time period has elapsed.

14. The battery charging apparatus of claim 13, wherein each of said switch actuating means are coupled to said control means via respective photodiode/phototransistor pairs.

15. A battery charging apparatus comprising:

a plurality of battery cell groups connected to each other in series;

charging means, coupled to said battery cells, for supplying an electric charge to said battery cell groups, said charging means being powered by main power supply means;

a plurality of bypass means, each coupled in parallel to a respective one of said battery cell groups, for bypassing the electric charge around said battery cell groups;

a plurality of monitoring means, each coupled in parallel to a respective one of said battery cell groups, for monitoring terminal voltages of said battery cell groups; and

control means, coupled to said plurality of monitoring means and said charging means, for controlling the electric charge supplied to said battery cell groups upon detection of a predetermined terminal voltage by any one of said plurality of monitoring means;

said plurality of bypass means each comprising;

shunt means for bypassing the electric charge therethrough when a respective terminal voltage of the respective battery cell group is fully charged, and

switch means, coupled in series with said shunt means, for passing the electric charge bypassed through said shunt means when actuated, to bypass the electric charge around the respective battery cell, said plurality of monitoring means each comprising;

cell-voltage detecting means, coupled to a respective battery cell group, for detecting the respective terminal voltage of the respective battery cell group, and

switch actuating means, coupled to said cell voltage detecting means and to a respective one of said switch means of a corresponding one of said bypass means coupled to the respective battery cell group, for actuating said switch means in accordance with an output of said cell-voltage detecting means indicative that the respective battery cell group is fully charged.

16. The battery charging apparatus of claim 15, wherein said charging means comprises:

current controlling means for controlling current charged into said battery cell groups from said main power supply means in accordance with the terminal voltages detected by said cell-voltage detecting means.

17. The battery charging apparatus of claim 15, wherein said shunt means comprises diodes coupled in series.

18. The battery charging apparatus of claim 17, wherein said shunt means further comprises a resistor coupled in series to said diodes for limiting current passing through said diodes.

19. The battery charging apparatus of claim 15, wherein said control means comprises:

time measuring means, coupled to said switch actuating means of said plurality of monitoring means and said charging means, for measuring when a predetermined time period has elapsed from when one of said switch actuating means actuates a respective switch means and for terminating the supply of the electric charge from said charging means after said predetermined time period has elapsed.

20. The battery charging apparatus of claim 19, wherein each of said switch actuating means are coupled to said control means via respective photodiode/phototransistor pairs.