Cutoff wall system to isolate contaminated soil

• US 5,388,931 A
• Filed: 10/18/1993
• Issued: 02/14/1995
• Est. Priority Date: 10/18/1993
• Status: Expired due to Fees

• Current Assignee: Rollins Environmental Services, Inc. (Safety-Kleen Corporation)
• Original Assignee: Rollins Environmental Services, Inc. (Safety-Kleen Corporation)
• Inventors: Carlson, Robert J.
• Primary Examiner(s): Reese, Randolph A.
• Assistant Examiner(s): Ricci, John A.
• Application Number:
  US08/137,729
• Time in Patent Office: 484 Days
• Field of Search: 405/128, 405/129, 405/255, 405/267, 405/274, 405/278, 405/279, 405/281, 403/331, 256/66
• US Class Current: 405/274
• CPC Class Codes: E02D 19/18 by making use of sealing aprons, e.g. diaphragms made from bituminous or clay materialconcrete diaphragms E02D5/18; sealing or joints for hydraulic engineering work E02B3/16
• CPC Class Codes: E02D 19/185 Joints between sheets constituting the sealing aprons
• CPC Class Codes: Y10T 403/61 Side slide: elongated co-linear members

Abstract

Methods and structural configurations of modular barrier systems and cutoff walls used to isolate contaminated soils from the environment in situ. The cutoff walls comprise plastic sheets, preferably of high density polyethylene, inserted in or adjacent to dense soil (such as bentonite modified) walls, and they are connected to each other with tubular connectors having flaps to which the plastic sheets are connected, preferably by welding.

Claims

1. A connector for plastic sheet comprising an outer portion and an inner portion,

the outer portion comprising a first tube having a tube slot lengthwise, the slot having a slot-width, and a first flap disposed in a diametrically opposite position with respect to the tube slot and directed away from the tube slot, the first tube also having a first upper end and a first lower end;

the inner portion comprising a second tube having a second flap, the second flap having a thickness, the second tube adapted to fit within the first tube in a manner that the second flap extends through the tube slot in a direction away from the first flap, the second tube also having a second upper end and a second lower end; and

the slot-width being 10-50% smaller than the thickness of the second flap.

2. A connector as defined in claim 1, further comprising a sealer substantially surrounding the second tube and disposed between the first tube and the second tube.

3. A connector as defined in claim 2, wherein the second lower end has perforations.

4. A connector as defined in claim 2, wherein the first tube further comprises a cap fitted around the first lower end.

5. A connector as defined in claim 1, wherein the first tube further comprises a cap fitted around the first lower end.

6. A connector as defined in claim 1, wherein the second lower end has perforations.

7. A connector as defined in claim 1, wherein the first tube further comprises a cap fitted around the first lower end.

8. A connector as defined in claim 1, wherein the connector is made of plastic material, which is extrudable and heat weldable.

9. A connector as defined in claim 8, wherein the first and second flaps are integral parts of the respective tubes.

10. A connector as defined in claim 8, wherein the plastic material comprises High Density Polyethylene.

11. A secondary barrier comprising a plurality of interconnected panels, each panel comprising a plastic sheet having a first edge and a second edge, each plastic sheet attached to a successive plastic sheet by means of connectors, each connector comprising an outer portion and an inner portion,

the outer portion comprising a first tube having a tube slot lengthwise, the slot having a slot-width, and a first flap disposed in a diametrically opposite position with respect to the tube slot and directed away from the tube slot, the first tube also having a first upper end and a first lower end;

the inner portion comprising a second tube having a second flap, the second flap having a thickness, the second tube adapted to fit within the first tube in a manner that the second flap extends through the tube slot in a direction away from the first flap, the second tube also having a second upper end and a second lower end; and

the slot-width being 10-50% smaller than the thickness of the second flap.

12. A secondary barrier as defined in claim 11, wherein the first edge of each plastic sheet is connected to the first flap of one connector and the second edge is connected to the second flap of another connector.

13. A secondary barrier as defined in claim 11, wherein both edges of a first set of plastic sheets are connected to the first flap of a set of connectors forming a first set of panels, and both edges of a second set of plastic sheets are connected to the second flap of a second set of connectors forming a second set of panels, the panels interconnected in a manner that panels corresponding to the first set alternate with panels corresponding to the second set.

14. A secondary barrier as defined in claim 11, further comprising a sealer substantially surrounding the second tube and disposed between the first tube and the second tube.

15. A secondary barrier as defined in claim 14, wherein the second lower end has perforations.

16. A secondary barrier as defined in claim 14, wherein the first tube further comprises a cap fitted around the first lower end.

17. A secondary barrier as defined in claim 11, wherein the first tube further comprises a cap fitted around the first lower end.

18. A secondary barrier as defined in claim 11, wherein the second lower end has perforations.

19. A secondary barrier as defined in claim 11, wherein the first tube further comprises a cap fitted around the first lower end.

20. A secondary barrier as defined in claim 11, wherein the connector is made of plastic material, which is extrudable and heat weldable.

21. A secondary barrier as defined in claim 20, wherein the first and second flaps are integral parts of the respective tubes.

22. A secondary barrier as defined in claim 21, wherein the plastic material comprises High Density Polyethylene.

23. A cutoff wall system comprising a primary barrier and a secondary barrier, the primary barrier being in the form of a dense soil wall the secondary barrier disposed within the primary barrier, the secondary barrier comprising a plurality of interconnected panels, each panel comprising a plastic sheet having a first edge and a second edge, each plastic sheet attached to a successive plastic sheet by means of connectors, each connector comprising an outer portion and an inner portion,

the outer portion comprising a first tube having a tube slot lengthwise, the slot having a slot-width, and a first flap disposed in a diametrically opposite position with respect to the tube slot and directed away from the tube slot, the first tube also having a first upper end and a first lower end;

the inner portion comprising a second tube having a second flap, the second flap having a thickness, the second tube adapted to fit within the first tube in a manner that the second flap extends through the tube slot in a direction away from the first flap, the second tube also having a second upper end and a second lower end;

the slot-width being 10-50% smaller than the thickness of the second flap, and the attachment made so that one of the edges of one plastic sheet is connected to one of said flaps of the connector, and one of the edges of the successive sheet is connected to the remaining flap of the same connector.

24. A cutoff wall system as defined in claim 23, further comprising a hard cover on top of the cutoff system for substantially eliminating water infiltration toward said cutoff system.

25. A cutoff wall system as defined in claim 23, wherein the primary barrier comprises bentonite.

26. A cutoff wall system as defined in claim 23, wherein the first edge of each plastic sheet is connected to the first flap of one connector and the second edge is connected to the second flap of another connector.

27. A cutoff wall system as defined in claim 23, wherein both edges of a first set of plastic sheets are connected to the first flap of a set of connectors, and both edges of a second set of plastic sheets are connected to the second flap of a second set of connectors, in a manner that sheets corresponding to the first set alternate with sheets corresponding to the second set.

28. A cutoff wall system as defined in claim 23, further comprising a sealer substantially surrounding the second tube and disposed between the first tube and the second tube.

29. A cutoff wall system as defined in claim 28, wherein the second lower end has perforations.

30. A cutoff wall system as defined in claim 29, wherein the first tube further comprises a cap fitted around the first lower end.

31. A cutoff wall system as defined in claim 28, wherein the first tube further comprises a cap fitted around the first lower end.

32. A cutoff wall system as defined in claim 23, wherein the second lower end has perforations.

33. A cutoff wall system as defined in claim 23, wherein the first tube further comprises a cap fitted around the first lower end.

34. A cutoff wall system as defined in claim 23, wherein the connector is made of plastic material, which is extrudable and heat weldable.

35. A connector as defined in claim 34, wherein the first and second flaps are integral parts of the respective tubes.

36. A cutoff wall system as defined in claim 35, wherein the plastic material and the plastic sheet comprise High Density Polyethylene, and the dense soil comprises bentonite.

37. A method of forming a cutoff wall comprising the steps of

forming a trench

filling the trench with dense soil to form a primary barrier;

inserting an initial panel within the primary barrier, the panel comprising

a plastic sheet having a first edge and a second edge, and

a connector comprising an outer portion and an inner portion

the outer portion comprising a first tube having a tube slot lengthwise, the slot having a slot-width, and a first flap disposed in a diametrically opposite position with respect to the tube slot and directed away from the tube slot, the first tube also having a first upper end and a first lower end;

the inner portion comprising a second tube having a second flap, the second flap having a thickness, the second tube adapted to fit within the first tube in a manner that the second flap extends through the tube slot in a direction away from the first flap, the second tube also having a second upper end and a second lower end;

the slot-width being 10-50% smaller than the thickness of the second flap, and

the attachment made so that one of the edges of one plastic sheet is connected to one of said flaps of the connector, and one of the edges of the successive sheet is connected to the remaining flap of the same connector;

inserting a successive panel within the primary barrier, the successive panel being substantially identical to the initial panel, in a manner that the second tube of the successive panel is inserted into the first tube of the initial panel; and

inserting more panels within the primary barrier, each panel being interconnected to a successive one in a similar manner until a desired number of interconnected panels have formed a secondary barrier, thus completing the cutoff wall.

38. A method as defined in claim 37, wherein each panel of the secondary barrier is inserted with the help of a metal plate, to which said panel is temporarily attached.

39. A method as defined in claim 37, wherein the successive panels are substantially made of plastic material.

40. A method as defined in claim 39, wherein the plastic material comprises high density polyethylene.

41. A method as defined in claim 37, wherein the first tube further comprises a cap fitted around the first lower end.

42. A method as defined in claim 41, further comprising the step of inserting sealer through the second tube in order to fill the space between the first and the second tubes.

43. A method as defined in claim 42, further comprising the step of blowing a fluid through the second tube, which fluid also passes through the space between the first and the second tube, before inserting sealer, in order to clean said second tube and said space.

44. A method as defined in claim 41, wherein the second lower end has perforations.

45. A method as defined in claim 44, further comprising the step of inserting sealer through the second tube in order to fill the space between the first and the second tubes.

46. A method of forming a cutoff wall comprising the steps of

forming a trench

filling the trench with dense soil to form a primary barrier;

inserting an initial panel within the primary barrier, the panel comprising

a plastic sheet having a first edge and a second edge, and

a connector comprising an outer portion, an inner portion, and a cup,

the outer portion comprising a first tube having a tube slot lengthwise, and a first flap disposed in a diametrically opposite position with respect to the tube slot and directed away from the tube slot, the first tube also having a first upper end and a first lower end;

the inner portion comprising a second tube having a second flap, the second tube adapted to fit within the first tube in a manner that the second flap extends through the tube slot in a direction away from the first flap, the second tube also having a second upper end and a second lower end,

the cup fitted around the first lower end; and

the attachment of the plastic sheet to the connector made so that

the first edge of the plastic sheet is connected to the first flap and the second edge is connected to the second flap of the connector;

inserting a successive panel within the primary barrier, the successive panel being substantially identical to the initial panel, in a manner that the second tube of the successive panel is inserted into the first tube of the initial panel;

inserting more panels within the primary barrier, each panel being interconnected to a successive one in a similar manner until a desired number of interconnected panels have formed a secondary barrier;

blowing a fluid through the second tube, which fluid also passes through the space between the first and the second tube, in order to clean said second tube and said space;

inserting sealer through the second tube in order to fill the space between the first and the second tubes.

47. A method as defined in claim 46, wherein the second lower end has perforations.