Variable concentration, solid chemical dispenser

• US 5,389,344 A
• Filed: 10/05/1993
• Issued: 02/14/1995
• Est. Priority Date: 10/05/1993
• Status: Expired due to Term

• Current Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Ecolab, Inc.
• Inventors: Copeland, James L., Thomas, John E., Brady, Daniel F., Decker, James D., Boche, Daniel K.
• Primary Examiner(s): Warden, Robert J.
• Assistant Examiner(s): MCKANE, ELIZABETH L
• Application Number:
  US08/131,653
• Time in Patent Office: 497 Days
• Field of Search: 422/263, 422/264, 422/264 B, 222/189, 137/268, 239/222.11, 239/310, 239/379, 134/7, 134/172, 134/198, 134/93, 68/17 R
• US Class Current: 422/264
• CPC Class Codes: A47L 11/30 by suction
• CPC Class Codes: A47L 11/4011 Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
• CPC Class Codes: A47L 11/4083 Liquid supply reservoirs; Preparation of the agents, e.g. mixing devices
• CPC Class Codes: A47L 15/4436 in the form of a detergent solution made by gradually dissolving a powder detergent cake or a solid detergent block
• CPC Class Codes: B01F 21/00 Dissolving separating by dissolving B01D; dissolving to effect cooling F25D5/00
• CPC Class Codes: B01F 21/221 comprising constructions for blocking or redispersing undissolved solids
• CPC Class Codes: B01F 23/45 using flow mixing
• CPC Class Codes: B01F 23/49 Mixing systems, i.e. flow charts or diagrams
• CPC Class Codes: B01F 35/7173 using gravity, e.g. from a hopper
• CPC Class Codes: B01F 35/7179 using sprayers, nozzles or jets
• CPC Class Codes: B08B 3/02 Cleaning by the force of jets or sprays

Abstract

Disclosed is a dispenser 10 for a solid chemical 13 and a method of dispensing the chemical 13. Water enters via an inlet line 22 and is sprayed from a spray nozzle 21, so that the solid chemical 13 is dispensed in the form of an aqueous chemical solution via outlet line 17. The solution'"'"'s concentration is adjustable by varying the distance between the spray nozzle 21 and the exposed dissolving surface of the chemical 13. A pair of cam members 50, 51 adjust the vertical position of the solid chemical 13 with respect to the spray nozzle 21. In a preferred embodiment, a visual indication of the concentration settings is provided, with the concentration settings corresponding to the nozzle-to-eroding surface distance.

Claims

1. A dispenser for a solid chemical, comprising:

(a) a spray nozzle for directing a solvent upon an eroding surface of a solid chemical, said chemical being located within a housing, wherein the chemical immediately adjacent said spray nozzle is dissolved and passes out of said dispenser in solution form, wherein said solid chemical is supported upon a screen above said spray nozzle;

(b) adjustment means for varying a distance between said spray nozzle and said screen, said distance being variable between a first, high concentration setting and a second, low concentration setting, said spray nozzle having a fixed position and said screen being vertically movable between a first position and a second position, wherein a concentration of the chemical in the solution is adjustable between said high concentration setting and said low concentration setting; and

(c) indication means operatively connected to said adjustment means for displaying the screen positions which correspond to said high concentration setting and said low concentration setting.

2. The dispenser according to claim 1, wherein said adjustment means comprises means for moving said spray nozzle.

3. The dispenser according to claim 1, wherein said adjustment means comprises means for moving said eroding surface of said solid chemical.

4. The dispenser according to claim 3, wherein said adjustment means comprises an upper and a lower cam member, said upper cam member supporting the chemical, wherein rotation of said upper cam member results in vertical adjustment of the eroding surface of the chemical.

5. The dispenser according to claim 4, wherein said cam members have a plurality of corresponding notches which provide at least three levels of height adjustment of the solid chemical.

6. The dispenser according to claim 4, wherein said solid chemical and a solid chemical housing have corresponding keyed portions, wherein said keyed portions extend longitudinally along a side surface of said housing.

7. The dispenser according to claim 1, wherein said adjustment means comprises means for moving said spray nozzle and means for moving said eroding surface of said chemical.

8. The dispenser according to claim 1, wherein said chemical is in solid form and is supported by a screen.

9. The dispenser according to claim 8, wherein a radius of the solid chemical is R, and said nozzle has a spray angle of approximately 90 degrees, and the distance between said spray nozzle and said eroding surface is adjustable from approximately 1/2 R to 2 R.

10. The dispenser according to claim 9, wherein said screen has openings of approximately 0.4 cm.

11. The dispenser according to claim 1, wherein said solvent is water.

12. A method for dispensing a solid chemical having an eroding surface, comprising the steps of:

(a) providing the apparatus of claim;

(b) directing a solvent through an inlet line, said inlet line being in fluid communication with a fixed spray nozzle, wherein the chemical proximate the spray nozzle is dissolved and passes in a solution;

(c) adjusting a distance between said spray nozzle and said screen between a first, high concentration setting and a second, low concentration setting by adjusting a vertical position of said screen, wherein the concentration of chemical dispensed is adjusted between a high concentration and a low concentration; and

(d) impinging the solvent from said spray nozzle upon said eroding surface of said solid chemical.

13. The method according to claim 12, wherein said distance adjustment step comprises moving said spray nozzle.

14. The method according to claim 12, wherein said distance adjustment step comprises moving said eroding surface.

15. The method according to claim 14, wherein the eroding surface is moved vertically by rotation of cam means.

16. The method according to claim 12, wherein said distance adjustment step comprises moving both said spray nozzle and said eroding surface.

17. The method according to claim 12, further comprising the step of placing said solid chemical upon a screen.

18. The method according to claim 12, wherein said distance adjustment step is in response to concentration sensing means.

19. The method according to claim 18, wherein said concentration sensing means including a conductivity sensor.

20. The method according to claim 12, further comprising the step of adjusting a flow rate of the solvent.

21. A dispenser for a solid cleaning chemical, comprising:

(a) a fixed spray nozzle for directing a solvent upon an eroding surface of a solid chemical, said chemical being located within a housing, wherein the chemical immediately adjacent the spray nozzle is dissolved and passes in a solution;

(b) a housing which encases the chemical, said housing including a screen which supports said chemical, said eroding surface being substantially exposed to said solvent; and

(c) adjustment means for moving the solid chemical so as to vary a distance between said eroding surface and said spray nozzle, said solid chemical being vertically movable between a plurality of discrete settings, wherein a concentration of the solution is adjustable between a plurality of discrete settings, wherein said housing includes a cam means such that rotation of said housing results in vertical movement of the solid chemical.