Air injection control for preheated catalysts

• US 5,390,488 A
• Filed: 12/27/1993
• Issued: 02/21/1995
• Est. Priority Date: 12/27/1993
• Status: Expired due to Fees

• Current Assignee: General Motors Corporation (General Motors Company)
• Original Assignee: General Motors Corporation (General Motors Company)
• Inventors: Brown, David B., Ament, Frank, Singer, David A.
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): O'Connor, Daniel J.
• Application Number:
  US08/172,779
• Time in Patent Office: 421 Days
• Field of Search: 60/274, 60/284, 60/300, 60/289
• US Class Current: 60/274
• CPC Class Codes: F01N 3/2006 Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating by electrically controlling the supply of combustible mixture or its constituents only F02D41/0235
• CPC Class Codes: F01N 3/2013 using electric or magnetic heating means
• CPC Class Codes: F01N 3/2033 using a fuel burner or introducing fuel into exhaust duct
• CPC Class Codes: F01N 3/22 Control of additional air supply only, e.g. using by-passes or variable air pump drives
• CPC Class Codes: F01N 3/222 using electric valves only
• CPC Class Codes: F01N 3/306 Preheating additional air
• CPC Class Codes: F01N 9/00 Electrical control of exhaust gas treating apparatus monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

When a preheater elevates internal combustion engine exhaust gas treatment means temperature above a threshold temperature and prior to and during engine cranking, supplemental air is provided to an internal combustion engine exhaust gas path at a controlled rate responsive to parameters indicating excess engine emission levels during an engine startup period.

Claims

1. A method for admitting a quantity of supplemental air to an exhaust gas path of an internal combustion engine having a supplementally heated exhaust gas treatment means for catalytically treating engine exhaust gas, comprising the steps of:

detecting a vehicle startup command;

activating supplemental heating of the exhaust gas treatment means upon detecting the vehicle startup command;

sensing temperature of the exhaust gas treatment means;

comparing exhaust gas treatment means temperature to a predetermined temperature;

initiating admission of supplemental air to the exhaust gas path at a commanded rate when the exhaust gas treatment means temperature exceeds the predetermined temperature; and

enabling engine starting after initiating admission of supplemental air to the exhaust gas path.

2. The method of claim 1, further comprising the steps of:

predicting engine air/fuel ratio during an engine startup period;

predicting exhaust gas flow rate during the engine startup period; and

determining the commanded rate as a predetermined function of the predicted engine air/fuel ratio and the predicted exhaust gas flow rate.

3. The method of claim 2, wherein the engine startup period includes engine cylinder events that occur during engine cranking.

4. The method of claim 2, wherein the engine startup period includes an initial engine operating period characterized by a rich commanded engine air/fuel ratio.

5. The method of claim 1, further comprising the steps of:

estimating actual supplemental air flow rate to the engine exhaust gas path;

comparing the estimated actual supplemental air flow rate to a predetermined threshold rate;

and wherein the step of enabling engine starting enables engine starting when the estimated rate exceeds the predetermined threshold rate.

6. The method of claim 5, wherein the predetermined threshold rate is a predetermined fraction of the commanded rate.

7. A method for controlling, prior to and during an engine startup period including an engine cranking period, a quantity of supplemental air admitted to an internal combustion engine exhaust gas path having an electrical heating element for supplemental heating of an exhaust gas treatment means, comprising the steps of:

detecting a signal indicating a start of a heating cycle;

energizing the electrical heating element to provide for supplemental heating of the exhaust gas treatment means upon detecting the signal;

sensing temperature of the exhaust gas treatment means;

comparing exhaust gas treatment means temperature to a predetermined temperature;

metering supplemental air to the exhaust gas path according to a predetermined metering schedule when exhaust gas treatment means temperature exceeds the predetermined temperature;

sensing a rate at which the metered supplemental air passes to the exhaust gas path;

comparing the sensed rate to a predetermined rate; and

precluding occurrence of engine cylinder events until the sensed rate exceeds the predetermined rate.

8. The method of claim 7, further comprising the steps of:

estimating engine air/fuel ratio during the engine startup period;

estimating exhaust gas flow rate during the engine startup period; and

adjusting the predetermined metering schedule as a predetermined function of the estimated engine air/fuel ratio and the estimated exhaust gas flow rate.

9. The method of claim 7, wherein the engine startup period includes an initial engine operating period characterized by a rich commanded engine air/fuel ratio.