Battery box for an electric vehicle

• US 5,390,754 A
• Filed: 01/13/1993
• Issued: 02/21/1995
• Est. Priority Date: 01/16/1992
• Status: Expired due to Term

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Fujimoto, Hiroyuki, Suzuki, Masami, Masuyama, Toshio
• Primary Examiner(s): Pape, Joseph
• Application Number:
  US08/003,582
• Time in Patent Office: 769 Days
• Field of Search: 180/68.5, 180/65.1, 180/60, 105/51, 429/100, 429/99, 429/96, 429/98
• US Class Current: 180/68.5
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60L 2240/52 related to converters
• CPC Class Codes: B60L 3/0007 Measures or means for preventing or attenuating collisions
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 58/18 of two or more battery modules
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H01M 50/242 adapted for protecting batteries against vibrations, collision impact or swelling
• CPC Class Codes: H01M 50/249 specially adapted for aircraft or vehicles, e.g. cars or trains constructional details of batteries specially adapted for electric vehicles B60L50/64
• CPC Class Codes: H01M 50/262 with fastening means, e.g. locks
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery box, which is suitable for use in an electric vehicle, comprises a box body and a reinforcement member. The box body accommodates therein a plurality of batteries for powering the electric vehicle and is mounted to the electric vehicle. The reinforcement member is provided with the box body and supports at least respective portions of all the batteries in the box body. The reinforcement member is mounted to the frame of the electric vehicle whereby the weight of each of the batteries is reliably supported by the reinforcement member on the vehicle frame. The weight is reduced and yet the rigidity of the battery box is improved.

Claims

1. A battery box, for use in an electric vehicle, comprising:

a box body for mounting on said electric vehicle for accommodating therein a plurality of batteries for powering said electric vehicle; and

a reinforcement member provided with said box body for supporting at least respective portions of all the batteries in said box body, wherein said reinforcement member comprises an inner plate means which extends within said box body and outer plate means which extend outwardly from said box body and is shaped in cross section so as to correspond to said inner plate.

2. A battery box according to claim 1, wherein said inner plate means and said outer plate means both extend in both the longitudinal direction of said electric vehicle and the transverse direction of said electric vehicle.

3. A battery box according to claim 1, wherein said reinforcement member includes mounting portions for mounting said box body to a frame member of said electric vehicle.

4. A battery box according to claim 1, wherein said box body has a plurality of drain holes defined therein for discharging water to the outside.

5. A battery box according to claim 1, wherein said reinforcement member has a plurality of drain holes defined therein for discharging the water to the outside.

6. A battery box according to claim 1, wherein said batteries are disposed in an inner spacer means and said box body has mounting portions for fixing said inner spacer means, which mounting portions are defined in the body box at regions spaced from said reinforcement member.

7. A battery box for use in an electric vehicle, comprising:

a box body for mounting on said electric vehicle for accommodating therein a plurality of batteries for powering said electric vehicle;

a reinforcement member provided with said box body for supporting at least respective portions of all the batteries in said box body; and

fixing means for fixing said box body to a frame member of said electric vehicle in a suspended state, each of said fixing means having a first tightening member positioned and tightened in the vertical direction and a second tightening member positioned and tightened in the horizontal direction.

8. A battery box according to claim 7, wherein a pair of said first tightening members are provided in each fixing means in forward and rearward positions in the direction in which said electric vehicle travels and said second tightening member is provided in a forward position in the vehicle running direction.

9. A battery box according to claim 7, wherein each of said fixing means has a holding member spaced a predetermined interval from each of said first tightening members so as to be opposed to the ends of said first tightening members.

10. A battery box according to claim 9, wherein said holding member is externally fitted on said second tightening member and said second tightening member is disposed so as to extend in the longitudinal direction of said electric vehicle.

11. A battery box according to claim 8, wherein said second tightening member is disposed so as to extend in the transverse direction of said electric vehicle.

12. A battery box for use in an electric vehicle, comprising

a box body for accommodating a plurality of batteries for powering said electric vehicle;

a reinforcement member provided with said box body, said reinforcement member including means for connecting directly to a frame of said electric vehicle for supporting said body box from said frame; and

wherein said reinforcement member comprises an inner plate means formed integrally with and extending inwardly within said box body and outer plate means attached to and extending outwardly from said box body, said outer plate means being shaped to correspond to and be superimposed on said inner plate.

13. A battery box according to claim 12, wherein said inner plate means and said outer plate means both extend in both the longitudinal direction and the transverse direction of said electric vehicle.

14. A battery box according to claim 12 or 13 wherein said reinforcement member includes portions for supporting each of the batteries in said box body.

15. A battery box according to claim 12, wherein said box body has a plurality of drain holes defined therein at locations spaced from said reinforcement member for discharging water to the outside.

16. A battery box for use in an electric vehicle, comprising

a box body for accommodating a plurality of batteries for powering said electric vehicle;

a reinforcement member provided with said box body, said reinforcement member including means for connecting directly to a frame of said electric vehicle for supporting said body box from said frame; and

wherein said reinforcement member is hollow and has a plurality of drain holes defined therein for discharging the water to the outside.

17. A battery box for use in an electric vehicle, comprising

a box body for accommodating a plurality of batteries for powering said electric vehicle;

a reinforcement member provided with said box body, said reinforcement member including means for connecting directly to a frame of said electric vehicle for supporting said body box from said frame; and

wherein said batteries are disposed in an inner spacer means for spacing said batteries from each other and top, bottom, side and end walls of said box body, said inner spacer means being supported on said reinforcement member.

18. A battery box for use in an electric vehicle, comprising

a box body for accommodating a plurality of batteries for powering said electric vehicle;

a reinforcement member provided with said box body, said reinforcement member including means for connecting directly to a frame of said electric vehicle for supporting said body box from said frame; and

further including fixing means for fixing said reinforcement member to said frame of said electric vehicle in a suspended state, each of said fixing means having a first tightening member positioned and tightened in the vertical direction and a second tightening member positioned and tightened in the horizontal direction.

19. A battery box according to claim 18, wherein each of said fixing means has a holding member spaced a predetermined interval from each of said first tightening members so as to be opposed to the ends of and prevent dislodgement of said first tightening members.

20. A battery box according to claim 18, wherein said second tightening member is disposed so as to extend in the longitudinal direction of said electric vehicle.

21. A battery box according to claim 18, wherein said second tightening member is disposed so as to extend in the transverse direction of said electric vehicle.

22. A battery box for use in an electric vehicle, comprising:

a box body for accommodating a plurality of batteries;

a reinforcement member provided with said box body; and

fixing means for fixing said box body and reinforcement member to a frame member of said electric vehicle in a suspended state, each said fixing means having a first tightening member positioned and tightened in the vertical direction and a second tightening member positioned and tightened in the horizontal direction.

23. A battery box according to claim 22, wherein a pair of said first tightening members are provided with each fixing means in forward and rearward positions in the direction in which said electric vehicle travels and said second tightening member is provided in a forward position in the vehicle running direction.

24. A battery box according to claim 22, wherein each of said fixing means has a holding member spaced a predetermined interval from each of said first tightening members so as to be opposed to the ends of said first tightening members.

25. A battery box according to claim 24, wherein said holding member is externally fitted on said second tightening member and said second tightening member is disposed so as to extend in the longitudinal direction of said electric vehicle.

26. A battery box according to claim 23, wherein said second tightening member is disposed so as to extend in the transverse direction of said electric vehicle.