Permanent antistatic primer layer

• US 5,391,472 A
• Filed: 12/08/1993
• Issued: 02/21/1995
• Est. Priority Date: 12/17/1992
• Status: Expired due to Term

• Current Assignee: Agfa-Gevaert N.V.
• Original Assignee: Agfa-Gevaert N.V.
• Inventors: Quintens, Dirk, Van Thillo, Etienne, Muys, Bavo, Defieuw, Geert, Boeykens, Jozef
• Primary Examiner(s): NEVILLE, THOMAS
• Application Number:
  US08/162,772
• Time in Patent Office: 440 Days
• Field of Search: 430/527, 430/533, 430/496, 430/529, 430/510, 430/502, 430/935
• US Class Current: 430/527
• CPC Class Codes: C09K 3/16 Anti-static materials
• CPC Class Codes: G03C 1/89 Macromolecular substances therefor
• CPC Class Codes: G03C 1/93 Macromolecular substances therefor
• CPC Class Codes: H01B 1/127 comprising five-membered aromatic rings in the main chain, e.g. polypyrroles, polythiophenes
• CPC Class Codes: H01G 11/48 Conductive polymers
• CPC Class Codes: H01G 11/56 Solid electrolytes, e.g. gels; Additives therein
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors
• CPC Class Codes: Y10S 430/136 Coating process making radiation sensitive element
• CPC Class Codes: Y10T 428/254 Polymeric or resinous material
• CPC Class Codes: Y10T 428/31797 Next to addition polymer from unsaturated monomers

Abstract

There is provided a method for preparing a biaxially oriented polyester sheet or web, with improved antistatic properties, comprising the steps of

(i) stretching said polyester sheet or web first in one direction and second in a direction perpendicular thereto

(ii) coating said hydrophobic polyester sheet or web, either before stretching or between said first and second stretching operation, on one or both sides, with a transparent antistatic primer layer, wherein the coating composition of said transparent antistatic primer layer comprises (1) a dispersion of a polythiophene with conjugated polymer backbone and a polymeric polyanion compound and (2) a latex polymer having hydrophilic functionality.

The primer layer is coated from an aqueous composition and does not show a substantial change in resistivity depending on relative humidity or wet processing.

Claims

1. A method of preparing a silver halide photographic material comprising the steps of:

(i) stretching a polyester sheet or web first in one direction and second in a direction perpendicular thereto

(ii) coating said hydrophobic polyester sheet or web, either before stretching or between said first and second stretching operation, on one or both sides, with a transparent antistatic primer layer, wherein the coating composition of said transparent antistatic primer layer comprises (1) a dispersion of a polythiophene with conjugated polymer backbone and a polymeric polyanion compound and (2) a latex polymer having hydrophilic functionality

(iii) coating one or more hydrophilic colloid layer(s), including at least one silver halide emulsion layer, on one or both sides of said hydrophobic polyester sheet or web.

2. A method according to claim 1, wherein at least one of said hydrophilic colloid layers is a subbing layer containing gelatine.

3. A method according to claim 1, wherein at least one of said hydrophilic colloid layers is an antihalation layer.

4. A method according to claim 1, wherein on one side of said hydrophobic polyester sheet or web at least one silver halide emulsion layer is coated and on the opposite side at least one non silver halide hydrophilic colloid layer is coated.

5. A method according to claim 1, wherein on both sides of said hydrophobic polyester sheet or web at least one silver halide emulsion layer is coated.

6. A method according to claim 1, wherein said polythiophene has thiophene nuclei substituted with at least one alkoxy group, or --O(CH₂ CH₂)_n CH₃ group, n being 1 to 4, or thiophene nuclei whereof two adjacent carbon atoms of the thiophene ring together with an oxy-alkylene-oxy group form an adjacent ring.

7. A method according to claim 1, wherein said polythiophene has structural units corresponding to the following general formula (I):

##STR3## in which;

each of R¹ and R² independently represents hydrogen or a C_1-4 alkyl group or together represent an optionally substituted C_1-4 alkylene group or a cycloalkylene group.

8. A method according to claim 1, wherein said polythiophene has been prepared in the presence of said polymeric polyanion compound by oxidative polymerization of 3,4-dialkoxythiophenes or 3,4-alkylenedioxythiophenes according to the following general formula (II):

##STR4## in which;

R¹ and R² are as defined in claim 7.

9. A method according to claim 1, wherein said polymeric polyanion compound is a polymeric carboxylic acid or polymeric sulfonic acid or such acid in salt form.

10. A method according to claim 9, wherein said polymeric polyanion compound is a polymer comprising styrene sulfonic acid units.

11. A method according to claim 1, wherein said latex polymer having hydrophilic functionality is a copolyester that contains sulfonic acid salt groups as hydrophilic functionality.

12. A method according to claim 11, wherein said latex polymer is a copolyester containing recurring ester groups derived from ethylene glycol and an acid mixture containing (i) terephthalic acid, (ii) isophthalic acid, (iii) 5-sulphoisophthalic acid whose sulpho group is in salt form and (iv) a polyfunctional acid producing crosslinks.

13. A method according to claim 12, wherein said acid mixture containing terephthalic acid, isophthalic acid and 5-sulphoisophthalic acid whose sulpho group is in salt form and a polyfunctional acid producing crosslinks consists essentially of from 20 to 60 mole % of isophthalic acid, 6 to 10 mole % of said sulphoisophthalic acid, 0.05 to 1 mole % of cross-linking agent being an aromatic polycarboxylic acid compound having at least three carboxylic acid groups or corresponding acid generating anhydride or ester groups, the remainder in said acid mixture being terephthalic acid.

14. A method according to claim 11, wherein said latex polymer having hydrophilic functionality is an addition (co)polymer having hydrophilic functionality.

15. A method according to claim 14, wherein said addition copolymer is a copolymer formed from 45 to 70 % by weight of a lower (C₁ -C₄) alkyl methacrylate, 25 to 50 % by weight of butadiene and from 2 to 5% by weight of an ethylenically unsaturated carboxylic acid.

16. A method according to claim 14, wherein said addition copolymer is a copolymer formed from 60 to 90 % by weight of vinylidenechloride, 9 to 30% of a lower (C1-C4) alkyl methacrylate and from 1 to 5% by weight of an ethylenically unsaturated carboxylic acid.