Electromagnetic musical pickup having U-shaped ferromagnetic core

• US 5,391,831 A
• Filed: 01/04/1993
• Issued: 02/21/1995
• Est. Priority Date: 10/10/1990
• Status: Expired due to Fees

• Current Assignee: Thomas E. Dorn
• Original Assignee: Thomas E. Dorn
• Inventors: Lace, Melvin A.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): DONELS, JEFFREY
• Application Number:
  US08/000,294
• Time in Patent Office: 778 Days
• Field of Search: 84/723, 84/725, 84/729, 84/743
• US Class Current: 84/726
• CPC Class Codes: G10H 2220/515 Staggered, i.e. two coils side by side
• CPC Class Codes: G10H 3/181 Details of pick-up assemblies

Abstract

An electromagnetic pickup for a musical instrument, such as a guitar, strung with ferromagnetic strings, comprises an elongated ferromagnetic (steel) core of U-shaped or double U-shaped transverse cross-section. An electrical pickup coil in a non-magnetic coil form encompasses one core leg; transversely magnetized main permanent magnets engage the top edges of the core legs. The magnets, which may be integral with each other, are preferably formed of a resin impregnated with magnetic particles; they maintain adjacent core legs at opposed polarities. The main magnets may be mounted in or on the top of a housing that encloses the core and the coil; the housing provides for mounting the pickup in spaced relation below the strings so that the pickup produces a magnetic field that encompasses the strings and string movement generates electrical signals in the coil. There may be additional permanent magnets to shield the coil. Dual-coil humbucker embodiments of the pickup are described. Frequency response, "sustain", signal-to-noise, and amplitude characteristics of the pickup are varied by selection of thickness and material of core members, by the shield magnets, by the size of wire used in the coil, and by the compositions and magnetization patterns of the main permanent magnets.

Claims

1. An electromagnetic pickup for a musical instrument, such as a guitar, having a plurality of ferromagnetic strings disposed in co-planar spaced relation to each other and extending parallel to each other in a given plane over a predetermined span S, the pickup being adapted to be mounted adjacent the strings in spaced relation thereto, the pickup comprising:

an elongated ferromagnetic core having a length L larger than S and a smaller height, the core extending transversely to the direction of the strings;

the ferromagnetic core including a base and first and second legs interconnected by the base, the first and second legs projecting in the same direction from the base;

an electrical pickup coil disposed in encompassing relation to the first leg of the core;

main permanent magnet means including first and second thin, flat, elongated permanent magnets, the first permanent magnet being aligned with an edge of the first leg of the core and the second permanent magnet being aligned with an edge of the second leg of the core;

the first and second permanent magnets each being transversely magnetized to present a permanent magnet pole facing the associated leg of the core, the first and second permanent magnets being polarized oppositely from each other;

and mounting means for mounting the core and the permanent magnet means on the musical instrument with the legs of the core projecting toward but spaced from the strings.

2. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 1, in which:

the ferromagnetic core has a double U-shaped cross-sectional configuration with the first leg in the center of the core and with two second legs at the outer edges of the core; and

the main permanent magnet means includes two second permanent magnets, each aligned with an edge of one of the second legs of the core.

3. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 2, in which:

the ferromagnetic core is formed of two U-shaped ferromagnetic channels joined together to form a core of double U-shaped cross section; and

the electrical pickup coil encompasses two adjoining legs of the core channels at the center of the pickup.

4. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 3, in which:

the two channels forming the core are each formed of sheet steel; and

the edges of the core legs closest to the strings are bent over a part of the electrical pickup coil.

5. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 2, in which:

the mounting means comprises a plastic housing enclosing the core, the coil, and the permanent magnets.

6. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 2, in which:

the mounting means comprises a plastic housing enclosing the core and the coil; and

the first and second permanent magnets are mounted on the exterior of the housing.

7. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 2, in which:

the core is formed of compressed powdered iron.

8. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 1, in which:

a second electrical pickup coil is disposed in encompassing relation to the second leg of the core.

9. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 8, in which:

an elongated, thin, flat shield magnet is interposed between the electrical pickup coils, the shield magnet being transversely magnetized to present a surface facing each coil that has the same polarity as the polarity of the main permanent magnet facing the core encompassed by that coil.

10. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 8, and further comprising:

two second elongated, thin, flat outer shield magnets, each mounted along the outer side of one of the electrical pickup coils,

each outer shield magnet being transversely magnetized to present a surface facing its associated coil that has the same polarity as the polarity of the main permanent magnet facing the core leg encompassed by that coil.

11. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 10, in which:

an elongated, thin, flat central shield magnet is interposed between the electrical pickup coils, the central shield magnet being transversely magnetized to present a surface facing each coil that has the same polarity as the polarity of the main permanent magnet facing the core encompassed by that coil.

12. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 1, in which the first and second permanent magnets comprise one integral strip of permanent magnet material and are differentiated from each other only in that their directions of magnetization are opposite.

13. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 12, in which the first permanent magnet comprises a series of limited areas differentiated in that their direction of magnetization is opposed to the second permanent magnet, which second permanent magnet comprises the remainder of the integral strip.

14. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 2, in which the first permanent magnet and both of the second permanent magnets comprise one integral strip of permanent magnet material and are differentiated from each other only in that their directions of magnetization are opposite.

15. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 1, in which the first and second permanent magnets comprise physically separate elongated strips of permanent magnet material.

16. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 2, in which the first permanent magnet and both of the second permanent magnets comprise physically separate elongated strips of permanent magnet material.

17. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 2, in which the first permanent magnet comprises a first strip of high energy product permanent magnet material, magnetized in one direction and physically disposed in the center of an elongated second strip of lower energy product permanent magnet material magnetized in the opposite direction, which second strip comprises both of the second permanent magnets.

18. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 17, in which the strip of high energy product permanent magnet material comprising the first permanent magnet is formed as a series of inserts in the second permanent magnet strip.

19. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 1, and further comprising:

a thin, electrically conductive non-magnetic film interposed between the permanent magnets and the core;

and means for grounding the film.

20. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 19, in which:

the means for grounding the film is a printed circuit having a main conductive coating electrically connected to the film.

21. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 20, in which the printed circuit has at least two additional electrically conductive coatings, electrically separate from the main coating, that are electrically connected to the pickup coil.

22. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 8, and further comprising:

a thin, electrically conductive non-magnetic film interposed between the permanent magnets and the core;

and means for grounding the film.

23. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 22, in which:

the means for grounding the film is a printed circuit having a main conductive coating electrically connected to the film.

24. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 23 in which:

the printed circuit has at least three additional electrically conductive coatings, electrically separate from the main coating, that are electrically connected to the pickup coils.

25. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 1, in which the electrical pickup coil is formed of 43 gauge or larger copper wire.

26. An electromagnetic pickup for a plural ferromagnetic string musical instrument, according to claim 8, in which each electrical pickup coil is formed of 43 gauge or larger copper wire.