Needle retraction system

• US 5,395,337 A
• Filed: 08/31/1993
• Issued: 03/07/1995
• Est. Priority Date: 08/31/1993
• Status: Expired due to Fees

• Current Assignee: CPD, LLC
• Original Assignee: Anton H. Clemens, Victor M. Haughton
• Inventors: Clemens, Anton H., Haughton, Victor M.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/114,472
• Time in Patent Office: 553 Days
• Field of Search: 604/110, 604/195, 604/263, 604/218, 604/220
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/3206 Needle or needle hub disconnecting devices forming part of or being attached to the hub or syringe body
• CPC Class Codes: A61M 2005/3235 triggered by radial deflection of the anchoring parts between needle mount and syringe barrel or needle housing, e.g. spreading of needle mount retaining hooks having slanted surfaces by engagement with correspondingly shaped surfaces on the piston at the end of an injection stroke
• CPC Class Codes: A61M 2005/3241 Needle retraction energy is accumulated inside of a hollow plunger rod
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3232 Semi-automatic needle retraction, i.e. in which triggering of the needle retraction requires a deliberate action by the user, e.g. manual release of spring-biased retraction means
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A retractable needle medical assembly includes a barrel and a plunger assembly defining an internal passageway within which a retraction member is mounted. The retraction member is biased into the passageway, by means of a spring or a vacuum located within the passageway. The medical assembly further includes a needle assembly consisting of a needle mounted to a hub. The hub is releasably engaged with the barrel. In one embodiment, an automatic retraction system is provided for engaging the retraction member with the hub upon movement of the plunger assembly toward the hub, and automatically releasing engagement between the hub and the barrel. Final movement of the plunger assembly toward the needle assembly disengages a retaining ring which retains the retraction member in position at the end of the passageway. The retraction member and needle assembly are then drawn into the passageway, to enclose the end of the needle to prevent accidental contact therewith and subsequent reuse of the medical assembly. The invention further contemplates a manual actuator system disposed between the needle hub and the barrel, for releasing engagement therebetween upon manual actuation by the user to result in withdrawal of the retraction member and needle into the passageway. The needle retraction system may be incorporated into a medical device such as a syringe, or into a blood collection system.

Claims

1. A medical assembly, comprising:

a barrel having an internal cavity and defining a first end and a second end;

a plunger assembly adapted for longitudinal sliding movement within the barrel cavity;

structure defining a longitudinal passage disposed within the barrel cavity;

a hub member mounted to the barrel adjacent its first end and receivable into the longitudinal passage;

retraction means for retracting the hub member into the passage; and

a needle assembly separate from the hub member and selectively mountable to the hub member from the exterior of the barrel, the needle assembly including a needle head and a needle mounted thereto and extending forwardly therefrom, the needle terminating in a sharpened end, wherein the retraction means functions to retract the hub member into the internal passage to enclose the sharpened end of the needle when the needle assembly is mounted to the hub member.

2. The assembly of claim 1, wherein the needle assembly is mountable to the hub member by means of a series of external threads provided on the needle head engageable with a series of internal threads provided within a passage formed in the hub member.

3. The assembly of claim 2, wherein the hub member defines a forward end, and further comprising a flange member provided on the needle head engageable with the forward end of the hub member.

4. The assembly of claim 1, wherein the needle assembly is mountable to the hub member by means of mating structure provided on the hub member and on the needle head for providing push-on engagement of the needle assembly with the hub member.

6. The assembly of claim 1, wherein the hub member includes a passage in communication with the barrel cavity, and wherein the needle head includes a passage in communication with the hub member passage, whereby communication is established through the hub member and needle head passages between the barrel cavity and the needle.

7. The assembly of claim 1, wherein the structure defining a longitudinal passage comprises a tubular structure fixedly interconnected with the barrel.

8. The assembly of claim 7, wherein the barrel first end includes a passage, and wherein the tubular structure comprises a sleeve having a first end portion extending through the passage in the barrel first end and a second end portion into which the needle assembly and hub member are retracted by the retraction means, and wherein the hub member is slidably mounted within the sleeve toward its first end portion.

9. The assembly of claim 8, wherein the first end portion of the sleeve is open and wherein the needle assembly is engageable with the hub member therethrough.

10. The assembly of claim 7, wherein the tubular structure defines a first end located adjacent the barrel first end, and wherein the hub member is slidably mounted within the tubular structure toward its first end, and wherein the retraction means includes a spring interposed between the hub member and the tubular structure for biasing the hub member toward a second end of the tubular structure spaced from the first end, and a releasable retainer assembly selectively operable by a user for releasably retaining the hub member toward the first end of the tubular structure against the force of the spring and for releasing engagement with the hub member upon actuation by a user to move the hub member toward the second end of the tubular structure, under the influence of the spring, to enclose the hub member and needle assembly within the tubular structure.

11. The assembly of claim 1, wherein the needle assembly is selectively mountable to and disengageable from the hub member.

5. A medical assembly, comprising:

a barrel having an internal cavity and defining a first end and a second end;

a plunger assembly adapted for longitudinal sliding movement within the barrel cavity;

structure defining a longitudinal passage disposed within the barrel cavity;

a hub member mounted to the barrel adjacent its first end;

means for retracting the hub member into the passage; and

a needle assembly selectively mountable to the hub member from the exterior of the barrel, the needle assembly including a needle head and a needle mounted thereto and extending forwardly therefrom, the needle terminating in a sharpened end, wherein retraction of the hub member into the internal passage functions to enclose the sharpened end of the needle, wherein the needle assembly is mountable to the hub member by means of mating structure provided on the hub member and on the needle head for providing push-on engagement of the needle assembly with the hub member, wherein the mating structure comprises a tapered forwardly facing passageway formed in the hub member defined by a series of outwardly deformable fingers, wherein each finger defines an outer end, and wherein an inwardly extending hook is formed at the outer end of each finger, and a mating tapered external surface provided on the needle head engageable within the tapered recess provided in the hub member, the needle head further defining a shoulder, wherein push-on engagement of the needle head tapered surface within the tapered recess deflects the fingers outwardly until passage of the shoulder past the hooks, wherein the hooks return to their undeformed condition to engage the shoulder and to retain the tapered needle head within the tapered recess.

12. A medical assembly, comprising:

a barrel having an internal cavity and defining a first end and second end, the barrel extending along a longitudinal axis;

a plunger assembly adapted for longitudinal sliding movement within the barrel cavity;

a sleeve mounted to the barrel, the sleeve defining a forward end and a rearward end and an internal passage extending therebetween, wherein the sleeve extends through the plunger assembly and wherein the plunger assembly is longitudinally movable relative to the sleeve;

a hub member mounted within the sleeve in a first position toward the forward end of the sleeve;

a needle mounted to the hub member, the needle defining a lumen, wherein the hub member includes passage means establishing communication between the needle lumen and the barrel cavity;

bias means for urging the hub member toward the rearward end of the sleeve;

a releasable retainer mechanism for retaining the hub member in its first position against the force of the bias means and movable to a release position for disengaging the hub member; and

a manually operable trigger member for selectively moving the releasable retainer mechanism to its release position, wherein engagement between the sleeve and the hub member is released and the bias means functions to propel the hub member, and thereby the needle, toward the rearward end of the sleeve to withdraw the needle into the internal passage defined by the sleeve;

wherein the needle assembly includes a needle and a needle head, wherein the needle head is selectively engageable with the hub member.

13. A medical assembly, comprising:

a barrel having an internal cavity and defining a first end and second end, the barrel extending along a longitudinal axis;

a plunger assembly adapted for longitudinal sliding movement within the barrel cavity;

a sleeve mounted to the barrel, the sleeve defining a forward end and a rearward end and an internal passage extending therebetween, wherein the sleeve extends through the plunger assembly and wherein the plunger assembly is longitudinally movable relative to the sleeve;

a hub member mounted within the sleeve in a first position toward the forward end of the sleeve;

a needle mounted to the hub member, the needle defining a lumen, wherein the hub member includes passage means establishing communication between the needle lumen and the barrel cavity;

bias means for urging the hub member toward the rearward end of the sleeve;

a releasable retainer mechanism for retaining the hub member in its first position against the force of the bias means and movable to a release position for disengaging the hub member; and

a trigger arrangement for selectively moving the releasable retainer mechanism to its release position, including a trigger member located toward the rearward end of the barrel, and a movable actuator member disposed within the sleeve for moving the releasable retainer mechanism to its release position in response to operation of the trigger member by the operator, wherein engagement between the sleeve and the hub member is released and the bias means functions to propel the hub member, and thereby the needle, toward the rearward end of the sleeve to withdraw the needle into the internal passage defined by the sleeve.

14. The assembly of claim 13, wherein the barrel includes a flange at its rearward end, and wherein the trigger member is pivotably mounted to the sleeve rearwardly of the flange.

15. The assembly of claim 14, wherein the flange includes a depression for receiving the trigger member to provide movement of the actuator member within the sleeve, and wherein the trigger is movable to an inoperative position out of alignment with the recess for preventing pivoting movement of the trigger member and movement of the actuator member.

16. The assembly of claim 15, wherein the actuator member comprises an actuator tube slidably mounted within the sleeve.

17. The assembly of claim 16, wherein the releasable retainer mechanism includes a retainer member mounted to the sleeve and defining a forward end engageable with the hub member for retaining the hub member in its forward position against the force of the bias means, and wherein forward movement of the actuator member in response to operation of the trigger member results in movement of the retainer member out of engagement with the hub member.

18. The assembly of claim 16, wherein the releasable retainer mechanism comprises a frangible retainer element provided on the actuator tube, wherein forward movement of the actuator tube in response to operation of the trigger member functions to break the frangible retainer member upon forward movement of the actuator tube in response to operation of the trigger member, to release engagement with the hub member and to provide retraction of the hub member into the actuator tube passage.