Spinal strut graft holding staple

• US 5,395,372 A
• Filed: 09/07/1993
• Issued: 03/07/1995
• Est. Priority Date: 09/07/1993
• Status: Expired due to Fees

• Current Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Original Assignee: Danek Medical, Inc.
• Inventors: Holt, Richard T., McDonald, Troy A., Farris, Robert A., Carroll, Catalina J.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): Jackson, Gary
• Application Number:
  US08/117,507
• Time in Patent Office: 546 Days
• Field of Search: 606/61, 606/72, 606/74, 606/75, 606/219, 411/457
• US Class Current: 606/86.00B
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/809 with bone-penetrating elements, e.g. blades or prongs bone staples A61B17/0642; intramedullary nails with a plate at an end A61B17/7233
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61B 2017/0648 threaded, e.g. tacks with a screw thread
• CPC Class Codes: A61B 2017/922 Devices for impaction, impact element
• CPC Class Codes: A61F 2/2846 Support means for bone substitute or for bone graft implants, e.g. membranes or plates for covering bone defects nets or sleeves applied to surface of endoprostheses A61F2/30907; bone plates A61B17/80; bone regeneration in dental surgery A61C8/0006
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes

Abstract

A device for holding in compression, a bone graft placed in the space between two vertebral bodies and from which a diseased or injured vertebral body has been removed, comprises an elongate space-spanning plate of implant grade material having a concavo-convex cross section, with an integral prong at each end to be driven into the vertebral bodies. Each prong has a proximal portion and a distal portion, with each portion having an inboard surface facing an inboard surface of the other prong, the inboard surfaces converging as they extend from the distal ends of the prongs toward the concave surface of the plate to urge the vertebral bodies toward each other as the prongs are driven into them. The outboard surface at the proximal portion of the prong is parallel to the inboard surface and at the distal portion converges from the proximal portion to intersection with the inboard surface at the distal end of the prong. The plate has two holes in it adjacent each end for reception of bone screws but which are used during installation of the staple for reception of the locating posts of an impactor tool to properly position the tool for striking it with a mallet to drive the staple prongs into the vertebra. Consequently, as the staple is installed by striking the impactor, the prongs enter and become embedded and are anchored in the vertebral bodies adjacent the graft and urge the bodies toward each other, placing the graft under compression. Then bone screws are installed through the plate into the vertebral bodies to permanently anchor the plate and immobilize the two vertebral bodies relative to each other.

Claims

1. A staple for holding in compression a strut graft between two vertebral bodies and comprising:

an elongate plate having a concavo-convex cross section, with an outer convex face and an inner concave face;

at least two prongs, each prong having an inboard surface and an outboard surface, the inboard surface of each prong facing the inboard surface of the other prong, the outboard surface of each prong having a proximal portion beginning at the plate and extending outward from the plate, and the outboard surface of each prong having a distal portion beginning at a point on the proximal portion that is remote from the plate and extending outward from that point to meet the inboard surface along a distal edge, the proximal portion of one prong being located at one end of the plate and the proximal portion of the other prong being located the other end of the plate;

the inboard surfaces of the prongs converging toward each other as they extend from the distal edges of the prongs inward toward the concave face of the plate and converge toward a point in space remote from the convex surface of the plate, there being an angle between lines from the said point in space to the two prong inboard surfaces.

2. The staple of claim 1 and wherein the angle is between four and fourteen degrees.

3. The staple of claim 1 and wherein:

the inboard surface of each prong extends at an angle from the proximal end of the prong to the distal edge of the prong and which is between five degrees to nine degrees from a line normal to the concave face of the plate.

4. The staple of claim 1 and wherein:

each prong has the proximal portion of the outboard surface of the prong flat and parallel to the inboard surface, and has the distal portion flat and converging from the proximal portion to intersection with the inboard surface providing a sharp edge at the distal end of the prong.

5. The staple of claim 4 and wherein:

the proximal portion of the prong is half as wide as the plate at the end of the plate.

6. The staple of claim 1 and wherein:

the prongs and plate are formed of one homogeneous piece of material and the prongs are at the ends of the plate.

7. The staple of claim 6 and wherein:

elongate apertures are provided adjacent the ends of the plate,

there being two apertures adjacent one end, and two apertures adjacent the other end, the apertures being on opposite sides of an elongate central axis of the plate.

8. The staple of claim 7 and wherein:

the apertures have axes which, at each end, converge toward a point which is at the center of curvature of the concave face of the plate.

9. The staple of claim 6 and wherein:

the material is titanium alloy suitable for imaging purposes.

10. The staple of claim 9 and wherein:

the material is titanium 6AL-4V alloy.

11. A method of installation of the staple of claim 7 on a spinal column and comprising the steps of:

installing first on the plate adjacent one end thereof, the head of an impactor tool; and

hammering the plate in a direction driving the prong at that end of the plate into a vertebral body of the spinal column.

12. The method of claim 11 and further comprising the step of:

installing on the plate adjacent the other end thereof, the head of an impactor tool; and

hammering the plate in a direction driving into another vertebral body of the spinal column, the prong on the other end of the plate.

13. The method of claim 12 and further comprising the step of:

finally anchoring the plate to the vertebral bodies by installing bone screws through apertures in the plate and into the vertebral bodies.

14. The method of claim 12 and further comprising the step of:

locating a concave face of the impactor tool head in a mating relationship to the convex face of the plate as the head is installed on the plate.

15. The method of claim 14 and further comprising the step of:

locating posts on the head of the impactor tool in apertures in the plate as the concave face of the impactor tool is located on the convex face of the plate.

16. The method of claim 15 and further comprising the step of:

holding the posts of the impactor tool in the apertures during the hammering.

17. The method of claim 12 and wherein:

the steps of driving the prongs urge the vertebral bodies toward each other.