Apparatus for the electrolytic deposition of a metal on a weakly conductive flexible substrate electrolytic deposition process and product obtained by this process

• US 5,395,508 A
• Filed: 10/01/1993
• Issued: 03/07/1995
• Est. Priority Date: 10/05/1992
• Status: Expired due to Fees

• Current Assignee: Commissariat a L'Energie Atomique (French Alternative Energies and Atomic Energy Commission)
• Original Assignee: Commissariat a L'Energie Atomique (French Alternative Energies and Atomic Energy Commission)
• Inventors: Legrand, Jacques, Jolly, Renaud, Petrescu, Cornelia
• Primary Examiner(s): GORGOS, KATHRYN L
• Application Number:
  US08/130,549
• Time in Patent Office: 522 Days
• Field of Search: 205/50, 205/129, 205/135, 205/136, 205/147, 205/122, 204/224 R, 204/202, 204/206
• US Class Current: 205/129
• CPC Class Codes: C25D 5/022 using masking means
• CPC Class Codes: H05B 2203/006 using interdigitated electrodes
• CPC Class Codes: H05B 3/20 Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater H05B3/62, H05B3/68, H05B3/78, H05B3/84 take precedence
• CPC Class Codes: H05K 3/241 characterised by the electroplating method; means therefor, e.g. baths or apparatus

Abstract

Apparatus and method for the electrolytic deposition of a metal on a weakly conductive, flexible substrate such as a textile or a paper sheet for the manufacture of flexible heating elements such as heated gloves, heated car seats, panels used in construction for the heating of rooms, etc. Metallic circuits of varying shapes can be formed on the weakly conductive, flexible substrate.

Claims

1. Apparatus for electrolytic semi-continuous deposition of a metal on a weakly conductive, flexible substrate characterized in that it comprises an electrolytic cell having a first and second planar electrodes placed in said electrolytic cell and a t least one element forming a mask placed between and spaced from the two electrodes where the substrate is placed between one of the electrodes and the mask, said mask is rigid and made from an electrically insulating material having at least one opening with the shape of the deposit which it is to produce on said substrate and is provided with motor means permitting the displacement thereof in a direction normal to plan of the substrate between a first position where it is remote from the substrate to be treated and a second position where it is engaged on said substrate.

2. Electrolytic deposition apparatus according to claim 1, characterized in that the second electrode is fixed to the mask to form therewith a space defined by spacing means.

3. Electrolytic deposition apparatus according to claim 2, characterized in that the spacing means are formed by at least one sleeve placed round at least one screw fixing the second electrode to the mask.

4. Electrolytic deposition apparatus according to claim 2, characterized in that the face of the mask positioned facing the second electrode is hollowed out in its central portion to define on its periphery a ledge forming said spacing means.

5. Electrolytic deposition apparatus according to claim 1, wherein the second electrode is fixed beneath a support block made from an electrically insulating material and said support block comprises at least one groove hollowed in its mass and connecting an upper face of the second electrode to an exterior of said support block, said second electrode having at least one orifice issuing into one of the said grooves.

6. Electrolytic deposition apparatus according to claim 1, characterized in that the motor means are formed by at least one screw and at least one bolt.

7. Electrolytic deposition apparatus according to claim 1, characterized in that the motor means are formed by pneumatic jacks.

8. Electrolytic deposition apparatus according to claim 1, characterized in that the first electrode is formed from a sheet of electricity conducting material and a base provided with compressed air means permitting the engagement of said sheet with the substrate.

9. Electrolytic deposition apparatus according to claim 8, characterized in that the dimensions of the first electrode are equal to or greater than those of the mask level with the periphery of said mask.

10. Electrolytic deposition apparatus according to claim 1, characterized in that the dimensions of the first electrode are equal to or greater than those of the mask level with the periphery of said mask.

11. Electrolytic deposition apparatus according to claim 1, characterized in that the first electrode is a cathode and the second electrode is an anode made from copper or nickel.

12. Process for the electrolytic semi-continuous deposition of a metal on a weakly conductive, flexible substrate in the form of a continuous strip, characterized in that it comprises the following stages:

a) immersing said substrate in an electrolytic cell filled with an electrolyte, said weakly conductive, flexible substrate is positioned between a first planar electrode and a second planar electrode which are also placed in said electrolytic cell, at least one of the said two electrodes is made from the metal which is to be deposited and constituting an anode;

b) maintaining one face of said substrate in contact with said first electrode;

c) placing between an opposite face of said substrate and the second electrode, an element made from an electrically insulating material and forming a mask, said mask is rigid and having at least one opening corresponding to the shape of the deposit which it is to produce on said substrate;

d) moving said mask in a direction normal to the plan of the substrate to engage it against said opposite face of the substrate by motor means so that there is no electrolyte between the mask and the substrate;

e) applying a low voltage between the first and second electrodes to produce the deposit;

f) removing the mask in a direction normal to the plan of the substrate using said motor means to obtain the substrate covered with the deposit;

g) passing the substrate semicontinuously between the first electrode and the mask and repeating stages d) to f) on successive portions of said substrate.

13. Process according to claim 12, wherein the substrate is formed of an electrically insulating textile support covered with a doped, electronically conductive, organic polymer and wherein the opening of the mask corresponds to the shape of at least two electrodes.

14. Process according to claim 12, wherein the mask comprises two openings, each opening is shaped like a comb with teeth and each opening positioned facing one another with the teeth of one opening engaged in the teeth of the other opening.

15. Process according to claim 12, wherein the substrate is a doped, electronically conductive, organic polymer and wherein the mask has two openings, each of the openings being shaped to deposit metal on at least one lateral edge of said substrate and from the at least one lateral edge toward a median portion of the substrate to form electrodes.

16. Process according to claim 15, wherein the electrodes are T-shaped.