Wet paper handling of ink jet images to allow passive drying

• US 5,396,270 A
• Filed: 11/10/1992
• Issued: 03/07/1995
• Est. Priority Date: 11/10/1992
• Status: Expired due to Fees

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Drinkwater, Wayne D., Gooray, Arthur M., Peter, Kenneth C.
• Primary Examiner(s): Fuller, Benjamin R.
• Assistant Examiner(s): Bobb, Alrick
• Application Number:
  US07/974,015
• Time in Patent Office: 847 Days
• Field of Search: 346/1.1, 346/25, 346/134, 346/140 R, 271/287, 271/288, 271/296-298, 271/300, 271/182, 271/188, 271/207, 271/209, 271/220, 271/223, 101/424.1, 101/488, 400/625, 347/102, 198/801, 198/347.3, 34/611, 34/612
• US Class Current: 346/25
• CPC Class Codes: B41F 23/0446 Wicket conveyors
• CPC Class Codes: B41J 11/007 Conveyor belts or like feeding devices
• CPC Class Codes: B65H 2404/311 Blades, lugs, plates, paddles, fingers
• CPC Class Codes: B65H 2601/251 Smearing
• CPC Class Codes: B65H 29/40 Members rotated about an axis perpendicular to direction of article movement, e.g. star-wheels formed by S-shaped members
• CPC Class Codes: F26B 25/004 in the shape of discrete sheets wicket conveyors F26B15/085

Abstract

An ink jet printer has a sheet conveying and drying device having a plurality of flexible, resilient yet stiff fingers connected in a cantilevered manner to a drive chain which moves the fingers from a printed sheet receiving tray to a sheet stacking tray. After sheets are printed by a conventional ink jet printing head, the sheets are picked off of the printed sheet receiving tray and fed to a sheet stacking tray. The printed sheets are dried while being fed from the printed sheet receiving tray to the sheet stacking tray. After the printed sheets are picked off of the fingers at the sheet stacking tray, the chain drive continues to move the fingers in a counterclockwise direction along the chain path. The resilient, flexible fingers are deformed by upper and lower guide rollers, a stacking tray and a rear separating wall and are flicked back into a sheet receiving position at the printed sheet receiving tray. The speed at which the chain drive moves the fingers can be varied to ensure that the images are dried by the time they reach the sheet stacking tray.

Claims

1. An apparatus for handling and drying wet printed sheets comprising:

printed sheet receiving tray means located at a first end of a paper conveying path for receiving wet printed sheets;

a sheet stacking tray located at a second end of the paper conveying path for receiving and stacking dried printed sheets;

a plurality of resilient, deformable fingers movable along the paper conveying path between the first end and the second end of the paper conveying path for conveying wet printed sheets in a conveying direction along the paper conveying path from said printed sheet receiving tray to said sheet stacking tray while drying the wet printed sheets under ambient conditions and for stacking the dried printed sheets in said sheet stacking tray;

an upper guide device located upstream of said sheet stacking tray in the conveying direction, the upper guide device deforming the fingers into a sheet stacking position adjacent the sheet stacking tray; and

a lower guide device located downstream of the sheet stacking tray in the conveying direction, the lower guide device guiding the fingers to flip from the sheet stacking position into a sheet receiving position adjacent the printed sheet receiving tray means.

2. The handling and drying apparatus of claim 1, wherein said resilient, deformable fingers convey the printed sheets one at a time.

3. The handling and drying apparatus of claim 2, wherein said printed sheet receiving tray has a plurality of slots formed therein, and further comprising sheet feeding means for feeding a printed sheet from a printing mechanism to said printed sheet receiving tray so that the printed sheet rests on said printed sheet receiving tray and said plurality of fingers pass through said slots and lift the sheet to convey the sheet to said sheet stacking tray.

4. The handling and drying device of claim 1, further comprising a housing supporting said plurality of fingers, wherein said printed sheet receiving tray is located on one side of the plurality of fingers in said housing and said stacking tray is located on the other side of said plurality of fingers in said housing.

5. The handling and drying apparatus of claim 4, wherein the upper guide device comprises a plurality of upper guide rollers and the lower guide device comprises a plurality of driven lower guide rollers, wherein said path of the sheets extends from said printed sheet receiving tray, under said upper guide rollers, and to said sheet stacking tray.

6. The handling and drying apparatus of claim 5, further comprising an arcuate separating wall located in said housing between said lower guide rollers and said sheet receiving tray, wherein said fingers are driven from said lower guide rollers in a deflected state against said separating wall to an extended state.

7. The handling and drying apparatus of claim 1, further comprising a control means for controlling the speed at which said fingers cover the sheets along said path in order to allow sufficient time for ambient drying.

8. The handling and drying apparatus of claim 1, wherein said plurality of fingers has at least one endless conveying device, a pair of pulleys supporting said at least one endless conveying device, and a pulley drive motor, wherein said pulley drive motor drives one of said pulleys to drive said at least one endless conveying device.

9. The handling and drying apparatus of claim 8, wherein said fingers are secured to said endless member by finger connecting rods in a cantilevered manner, each of said connecting rods having a torsion spring for allowing the rods to rotate when said fingers are deformed by said upper guide rollers

10. The handling and drying apparatus of claim 8, wherein said pulley drive motor comprises a stepper motor.

11. The handling and drying means of claim 1, further comprising a blower means located proximate said plurality of fingers for blowing hot air on the wet printed sheets.

12. The handling and drying apparatus of claim 1, wherein said sheet stacking tray comprises a grooved projection extending therefrom for picking dried sheets from said plurality of fingers.

13. The handling and drying apparatus of claim 12, wherein said grooved projection has a plurality of grooves and projecting members spaced by said grooves, wherein said fingers pass through said grooves to allow said projecting members to remove the sheets from said fingers and stack the sheets in 1 to N order in said stacking tray.

14. A method of handling and drying wet, printed sheets in an ink jet printer having an upper guide device and a lower guide device, the method comprising the steps of:

feeding a plurality of sheets sequentially from a sheet supply tray to a sheet printing area;

printing an image on each of the sheets in the sheet printing area to form wet printed sheets;

sequentially feeding each of the wet printed sheets from the sheet printing area to a printed sheet receiving tray to locate a first one of the wet printed sheets on a plurality of fingers positioned at the printed sheet receiving tray;

moving the fingers in a conveying direction to pick up the first one of the wet printed sheets and convey the first one of the wet printed sheets towards a sheet stacking tray;

indexing the fingers in a stepping manner to position an empty shelf of the fingers at the printed sheet receiving tray to receive subsequent ones of the printed sheets;

drying the wet printed sheets under ambient conditions while conveying the wet printed sheets toward the sheet stacking tray, the wet printed sheets becoming dried printed sheets;

feeding the fingers and the dried printed sheets into contact with the upper guide device thereby deforming the fingers;

feeding the fingers past the sheet stacking tray; and

picking the dried printed sheets off of the fingers and stacking the dried printed sheets in the sheet stacking tray.

15. The method of claim 14, further comprising the step of:

moving the fingers in an override mode when all of the sheets have been printed so that the fingers do not pause to pick up any more sheets.

16. The method of claim 15, wherein the upper guide device comprises a plurality of upper guide rollers and the lower guide device comprises a plurality of lower guide rollers, further comprising the step of guiding the fingers past the lower guide rollers and driving the lower guide rollers to flip the fingers back into a sheet receiving position at the printed sheet receiving area.

17. The method of claim 15, further comprising a step of controlling the speed at which the fingers are fed according to a speed selected by the operator.

18. The method of claim 15, further comprising the step of controlling a speed at which the fingers are fed according to a type of paper and ink being used.

19. An ink jet printing apparatus comprising:

an ink jet printhead for forming images on sheets;

sheet feeding means for feeding a sheet past the printhead to create wet printed sheets;

printed sheet receiving tray means for receiving the wet printed sheets fed past said printhead by the sheet feeding means;

a sheet stacking tray located downstream of the printed sheet receiving tray in a conveying direction of the wet printed sheets; and

a plurality of resilient, deformable fingers movable along the paper conveying path secured to an endless conveying device for ambiently drying the wet printed sheets printed by said ink jet printhead while conveying the sheets in a conveying direction from said printed sheet receiving tray to said sheet stacking tray;

an upper guide device located upstream of the sheet stacking tray in the conveying direction, the upper guide device deforming the fingers into a sheet stacking position adjacent the sheet stacking tray; and

a lower guide device located downstream of the sheet stacking tray in the conveying direction, the lower guide device guiding the fingers to flip from the sheet stacking position into a sheet receiving position adjacent the printed sheet receiving tray means.

20. The ink jet printing apparatus of claim 19, wherein said fingers are cantilevered from said endless conveying device.

21. The ink jet printing apparatus of claim 20, wherein said fingers are secured to said endless conveying device in a longitudinally spaced arrangement.