Apparatus and method for inspecting a control rod drive mechanism penetration tube for degradation

• US 5,396,800 A
• Filed: 03/17/1993
• Issued: 03/14/1995
• Est. Priority Date: 03/17/1993
• Status: Expired due to Term

• Current Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated)
• Original Assignee: Westinghouse Electric Corporation (Paramount Global (f/k/a ViacomCBS Inc.))
• Inventors: Shannon, Robert E., Drinon, David S., Attaar, Mustan, Junker, Warren R.
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): Finley, Rose M.
• Application Number:
  US08/032,083
• Time in Patent Office: 727 Days
• Field of Search: 73/620, 73/622, 73/623, 73/627, 73/633, 73/644, 376/245, 376/249, 376/252, 324/219, 324/220, 324/221, 324/226
• US Class Current: 73/623
• CPC Class Codes: G01N 2291/0258 Structural degradation, e.g. fatigue of composites, ageing of oils
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/2636 cylindrical from inside
• CPC Class Codes: G01N 2291/2695 Bottles, containers
• CPC Class Codes: G01N 27/902 by moving the sensors
• CPC Class Codes: G01N 29/265 by moving the sensor relative to a stationary material
• CPC Class Codes: G21C 13/036 the tube passing through the vessel wall, i.e. continuing on both sides of the wall
• CPC Class Codes: G21C 17/017 Inspection or maintenance of pipe-lines or tubes in nuclear installations
• CPC Class Codes: Y02E 30/30 Nuclear fission reactors

Abstract

Apparatus and method for inspecting a tubular member for degradation, which tubular member may be a control rod drive mechanism (CRDM) penetration tube of the kind typically found in nuclear power reactor pressure vessels. The CRDM penetration tube includes a thermal sleeve concentrically disposed therein, the sleeve being radially rotatable and axially translatable within the tube. However, the sleeve may be nonhomogeneous, which nonhomogeneity could undesirably mask the inspection signal as the inspection sensor is radially and axially moved in order to inspect the tube. The apparatus includes a support body sized to be disposed in the sleeve, an expandable bladder connected to the support body to engage the sleeve for securing the support body to the sleeve, one or more sensors connected to the support body for sensing the degradation in the tube, and a rotator connected to the support body for simultaneously rotating the support body, the bladder, the sensor and the sleeve in the tube to radially scan the tube. A pusher/puller mechanism is also provided, the pusher/pusher mechanism being connected to the support body for simultaneously translating the support body, the bladder, the sensor and the sleeve to axially scan the tube. As the support body is rotated and translated, the sleeve is stationary with respect to the sensor because the bladder secures the sleeve to the support body; thus, as the support body, and the sensor connected thereto are rotated and translated, the sleeve will be rotated and translated to a like extent. In this manner the material properties of the sleeve are radially and axially invariant relative to the sensor, for obtaining a more precise inspection of the tube.

Claims

1. An apparatus for inspecting a tubular member for degradation, the tubular member surrounding a rotatable sleeve, comprising:

(a) a support body adapted to be disposed in the sleeve;

(b) securing means connected to said support body and adapted to engage the sleeve for securing said support body to the sleeve;

(c) sensor means connected to said support body for sensing the degradation in the tubular member; and

(d) rotation means connected to said support body for rotating said support body, whereby said support body, said securing means, said sensor means and the sleeve simultaneously rotate in the tubular member as said rotation means rotates said support body.

2. The apparatus of claim 1, wherein said sensor means is an eddy current sensor.

3. The apparatus of claim 1, wherein said sensor means is an ultrasonic sensor.

4. An apparatus for inspecting a tube for degradation, the tube having an inner surface surrounding a sleeve rotatably and translatably disposed in the tube, the sleeve having an inside surface and nonuniform material properties, comprising:

(a) a support body sized to be disposed within the sleeve;

(b) an expandable bladder surrounding said support body and connected thereto to intimately engage the inside surface of the sleeve for securing said support body to the inside surface of the sleeve;

(c) a sensor connected to said support body for sensing the degradation in the tube, said sensor adapted to transmit energy through the sleeve and into the tube and adapted to sense energy perturbations in the sleeve and the tube; and

(d) a rotator connected to said support body for rotating said support body, whereby said support body, said bladder, said sensor and the sleeve simultaneously rotate within the tube as said rotator rotates said support body so that said sensor radially senses the tube for degradation and whereby the sleeve is stationary relative to said sensor as said rotator rotates said support body so that the material properties of the sleeve are radially invariant relative to said sensor.

5. The apparatus of claim 4, further comprising a pusher/puller mechanism connected to said support body for translating said support body relative to the inner surface of the tube, whereby said support body, said sensor, said bladder and the sleeve simultaneously translate within the tube as said pusher/puller mechanism translates said support body so that said sensor axially senses the tube for degradation and whereby the sleeve is stationary relative to said sensor as said pusher/puller mechanism translates said support body so that the material properties of the sleeve are axially invariant relative to said sensor.

6. The apparatus of claim 4, further comprising a fluid reservoir in communication with said bladder for supplying a fluid to said bladder for expanding said bladder into intimate engagement with the inside surface of the sleeve.

7. The apparatus of claim 4, further comprising an activator/recorder connected to said sensor for activating said sensor and for recording the degradation sensed by said sensor.

8. The apparatus of claim 4, wherein said sensor is an eddy current sensor for transmitting and sensing electromagnetic energy.

9. The apparatus of claim 4, wherein said sensor is an ultrasonic sensor for transmitting and sensing sonic energy.

10. In a reactor pressure vessel closure head, an apparatus for nondestructively inspecting a reactor pressure vessel penetration tube for degradation, the tube having an inner surface surrounding a freely rotatable and translatable sleeve concentrically mounted in the tube, the sleeve having an inside surface and nonuniform material properties, the apparatus comprising:

(a) an elongate support body having a longitudinal axis and sized to be disposed within the sleeve, said support body having an exterior surface thereon and a channel inside said support body which terminates in an opening on the exterior surface of said support body;

(b) a radially expandable bladder surrounding a portion of said support body and connected thereto to intimately engage the inside surface of the sleeve for securing said support body to the inside surface, said bladder covering the opening;

(c) a sensor connected to said support body for sensing the degradation in the tube, said sensor adapted to transmit energy through the sleeve and into the tube and adapted to sense energy perturbations in the sleeve and the tube, said sensor adapted to generate an electrical signal in response to the energy perturbations sensed thereby;

(d) a rotator connected to said support body for rotating said support body about the longitudinal axis of the support body, whereby said support body, said bladder, said sensor and the sleeve simultaneously rotate in the tube as said rotator rotates said support body, so that said sensor radially senses the tube for degradation and whereby the sleeve is stationary relative to said sensor as said rotator rotates said support body so that the material properties of the sleeve through which the energy is transmitted are radially invariant relative to said sensor; and

(e) a pusher/puller mechanism connected to said support body for translating said support body in the tube, whereby said support body, said sensor, said bladder and the sleeve simultaneously translate in the tube as said pusher/puller mechanism translates said support body so that said sensor axially scans the tube for degradation and whereby the sleeve is stationary relative to said sensor as said pusher/puller mechanism translates said support body so that the material properties of the sleeve through which the energy is transmitted are axially invariant relative to said sensor.

11. The apparatus of claim 10, further comprising a fluid reservoir in fluid communication with the channel in said support body for supplying a fluid to the channel, through the opening and to the bladder for pressurizing said bladder so that said bladder radially expands to intimately engage the inside surface of the sleeve.

12. The apparatus of claim 10, further comprising an activator/recorder electrically connected to said sensor for activating said sensor and for recording the signal generated by said sensor.

13. The apparatus of claim 10, wherein said sensor is an eddy current sensor for transmitting electromagnetic energy and for sensing electromagnetic eddy currents produced thereby in the sleeve and the tube.

14. The apparatus of claim 10, wherein said sensor is an ultrasonic sensor for transmitting sonic energy and for sensing sound waves reflected from the sleeve and the tube.

15. In a nuclear system, an apparatus for inspecting a tubular member of the nuclear system for degradation, the tubular member surrounding a movable sleeve, comprising:

(a) a sensor for sensing the degradation of the tubular member over an incremental portion of the tubular member at a given point in time, the sensor being sized to be inserted within the sleeve;

(b) means for maintaining the sensor in fixed relation to the sleeve, so that the sensor always focuses on the same portion of the sleeve when in a sensing mode as the sleeve is moved; and

(c) means for moving the sensor and the sleeve within the tubular member over the incremental portion of the tubular member to be inspected.

16. A method of inspecting a tubular member for degradation, the tubular member surrounding a rotatable sleeve, comprising the steps of:

(a) disposing a support body in the sleeve, the support body having a bladder and a sensor connected thereto;

(b) securing the support body to the sleeve by engaging the bladder with the sleeve;

(c) operating the sensor for sensing the degradation in the tubular member;

(d) rotating the support body by operating a rotator connected thereto, whereby the support body, the bladder, the sensor and the sleeve simultaneously rotate in the tubular member as the rotator rotates the support body.

17. The method of claim 16, wherein said step of operating the sensor comprises the step of operating an eddy current sensor.

18. The method of claim 16, wherein said step of operating the sensor comprises the step of operating an ultrasonic sensor.

19. A method of inspecting a tube for degradation, the tube having an inner surface surrounding a rotatable and translatable sleeve, the sleeve having an inside surface and nonuniform material properties, comprising the steps of:

(a) disposing a support body within the sleeve, the support body having an expandable bladder surrounding the support body and connected thereto, the support body having a sensor connected thereto;

(b) securing the support body to the inside surface of the sleeve by expanding the bladder into intimate engagement with the inside surface of the sleeve;

(c) operating the sensor to transmit energy through the sleeve and into the tube and to sense energy perturbations in the sleeve and the tube for sensing degradation in the tube; and

(d) rotating the support body by operating a rotator connected to the support body, whereby the support body, the bladder, the sensor and the sleeve simultaneously rotate within the tube as the rotator rotates the support body, so that the sensor radially scans the tube for degradation and whereby the sleeve is stationary relative to the sensor as the rotator rotates the support body so that the material properties of the sleeve are radially invariant relative to the sensor.

20. The method of claim 19, further comprising the step of translating the support body relative to the inner surface of the tube by operating a pusher/puller mechanism connected to said support body, whereby the support body, the bladder, the sensor and the sleeve simultaneously translate within the tube as the pusher/puller mechanism translates the support body so that the sensor axially senses the tube for degradation and whereby the sleeve is stationary relative to the sensor as the pusher/puller mechanism translates the support body so that the material properties of the sleeve are axially invariant relative to the sensor.

21. The method of claim 19, wherein said step of securing the support body to the inside surface of the sleeve comprises the step of supplying a fluid to the bladder for expanding the bladder.

22. The method for claim 19, further comprising said step of operating an activator/recorder electrically connected to the sensor for activating the sensor and for recording the degradation sensed by the sensor.

23. The method of claim 19, wherein said step of operating the sensor comprises the step of operating an eddy current sensor for transmitting and sensing electromagnetic energy.

24. The method of claim 19, wherein said step of operating the sensor comprises the step of operating an ultrasonic sensor for transmitting and sensing sonic energy.

25. In a reactor pressure vessel closure head, a method of nondestructively inspecting a reactor pressure vessel penetration tube for degradation, the tube having an inner surface surrounding a rotatable and translatable sleeve concentrically mounted in the tube, the sleeve having an inside surface and nonuniform material properties, the method comprising the steps of:

(a) disposing an elongate support body within the inner surface of the tube, the support body having a longitudinal axis, the support body having an exterior surface thereon and a channel inside the support body which terminates in an opening on the exterior surface of the support body, the support body having a radially expandable bladder surrounding a portion of the support body and connected thereto, the support body having a sensor connected thereto to sense the tube for degradation, the sensor adapted to transmit energy through the sleeve and into the tube and adapted to sense energy perturbations in the sleeve and the tube, the sensor adapted to generate an electrical signal in response to the energy perturbations sensed thereby;

(b) securing the support body within the sleeve by radially expanding the bladder into intimate engagement with the inside surface of the sleeve, said step of securing the support body to the inside surface of the sleeve including the step of supplying a fluid to the bladder for expanding the bladder by releasing the fluid from a fluid reservoir connected to the bladder;

(c) operating the sensor to transmit energy through the sleeve and into the tube and to sense energy perturbations in the sleeve and the tube for sensing the degradation in the tube, the sensor capable of generating an electrical signal in response to the energy perturbations sensed thereby;

(d) rotating the support body about the longitudinal axis of the support body by operating a rotator connected to the support body, whereby the support body, the bladder, the sensor and the sleeve simultaneously rotate within the tube as the rotator rotates the support body, so that the sensor radially senses the tube for degradation and whereby the sleeve is stationary relative to the sensor as the rotator rotates the support body so that the material properties of the sleeve through which the energy is transmitted are radially invariant relative to the sensor; and

(e) translating the support body in the tube by operating a pusher/puller mechanism connected to the support body, whereby the support body, the bladder, the sensor and the sleeve simultaneously translate within the tube as the pusher/puller mechanism translates the support body, so that the sensor axially senses the tube for degradation and whereby the sleeve is stationary relative to the sensor as the pusher/puller mechanism translates the support body so that the material properties of the sleeve through which the energy is transmitted are axially invariant relative to the sensor.

26. The method of claim 25, further comprising the step of simultaneously rotating and translating the support body to helically sense the tube for degradation by simultaneously operating the rotator and the pusher/puller mechanism.

27. The method of claim 25, further comprising the step of operating an activator/recorder electrically connected to the sensor for activating the sensor and for recording the signal generated by the sensor.

28. The method of claim 25, wherein the step of operating the sensor comprises the step of operating an eddy current sensor for transmitting electromagnetic energy and for sensing electromagnetic eddy currents produced thereby in the sleeve and the tube.

29. The method of claim 25, wherein the step of operating the sensor comprises the step of operating an ultrasonic sensor for transmitting sonic energy and for sensing sound waves reflected from the sleeve and the tube.